The success attributable to leadership in Compaq Computers and Konica Case Study

The achievement owing to initiative in Compaq Computers and Konica Corp - Case Study Example From its start until 1991, the organization saw extensive development and benefit. In any case, because of the extraordinary rivalry in the market, the organization lost force and without precedent for its history, the organization announced misfortune in 1991, trailed by laying off 1700 representatives and cutting the cost of the items. Be that as it may, as the new pioneer Eckhard Pfeiffer took up the errand, he presented an absolutely new methodology and technique. On his start, as Salazar (1996, p. 638) reports, Pfeiffer pronounced his seven point methodology that included proceeding to be the major worldwide provider of PCs and frameworks, PC division presenting new financially savvy and passage level items which are high playing out, the framework division offering quality assistance and client service, keeping up high caliber and unwavering quality, great client care and backing, a ceaselessly diminishing cost of items guaranteeing serious costs in all business sectors, and an expanded deals and dispersion. An investigate the historical backdrop of the organization demonstrates that the organization figured out how to do this, and the initiative of Pfeifer in accomplishing all these in the most brief time can't be disregarded. Pfeiffer’s Success Mantra and What Konica needed Pfeiffer didn't focus on momentary administration yet long haul achievement. His prosperity lies in the way that he plainly comprehended what turned out badly with the organization and he arranged a reasonable system for the organization. Likewise, he executed what he arranged. As indicated by him, the disappointment of the organization happened on the grounds that its prosperity made the organization settle for the status quo for some time and henceforth, the organization didn't see the signs of the development of its adversaries. So it concentrated uniquely on the very good quality market, keeping is items costly. Nonetheless, for Pfeifer, the image was clear. He realized wh at to do. His procedure was to cut costs on top of the line items to keep the current scope of clients, and to present new passage level, low edge items which are intended to sell gainfully at a value that matches ease contenders. Presently, the time has come to perceive how Pfeifer figured out how to present the low-valued line in a brief timeframe. Likewise, even before it falling into misfortune, Konica understood the dangers ahead, perusing from the adjustments in the market. In the year 1986, Fuji Film had 67.5% of the film piece of the overall industry, and Kodak had an expansion in its piece of the overall industry by one percent. Be that as it may, Konica lost one purpose of piece of the pie, tumbling from 22% to 21%. Moreover, rivalry on the cost of photofinishing was exceptional. The cost of building up the film and the cost of shading printing were going down significantly throughout the previous five years. Thus, the gauge was that the scaled down labs would deal with 25 % of the novice photofinishing market by 1989. Likewise, as Turpin and Shen (1999) express, the camera segment where Konica had a 5.5% offer also was confronting serious rivalry as the business sectors had developed and as organizations were presenting cameras with a ton of new highlights and which are easy to understand; and the principle players in the

A Introduction to Sociology Statistics

An Introduction to Sociology Statistics Sociological research can have three unmistakable objectives: depiction, clarification, and forecast. The portrayal is constantly a significant piece of the examination, however most sociologists endeavor to clarify and anticipate what they watch. The three research strategies most ordinarily utilized by sociologists are observational procedures, studies, and investigations. For each situation, estimation is included that yields a lot of numbers, which are the discoveries, or information, delivered by the exploration study. Sociologists and different researchers sum up information, discover connections between sets of information, and decide if test controls have influenced some factor of intrigue. The word measurements has two implications: The field that applies numerical procedures to the sorting out, summing up, and deciphering of information. The real scientific methods themselves. Information on measurements has numerous down to earth benefits. Indeed, even a simple information on insights will improve you ready to assess measurable cases made by journalists, climate forecasters, TV sponsors, political up-and-comers, government authorities, and different people who may utilize measurements in the data or contentions they present. Portrayal of Data Information are regularly spoken to in recurrence dispersions, which show the recurrence of each score in a lot of scores. Sociologists additionally use charts to speak to information. These incorporate pie charts, recurrence histograms, and line diagrams. Line charts are significant in speaking to the consequences of analyses since they are utilized to show the connection among autonomous and subordinate factors. Elucidating Statistics Elucidating insights sum up and arrange investigate information. Proportions of focal inclination speak to the normal score in a lot of scores. The mode is the most as often as possible happening score, the middle is the center score, and the mean is the number juggling normal of the arrangement of scores. Proportions of inconstancy speak to the level of scattering of scores. The range is the distinction between the most elevated and least scores. The fluctuation is the normal of the squared deviations from the mean of the arrangement of scores, and the standard deviation is the square base of the difference. Numerous sorts of estimations fall on an ordinary, or chime formed, bend. A specific level of scores fall underneath each point on the abscissa of the typical bend. Percentiles recognize the level of scores that fall underneath a specific score. Correlational Statistics Correlational measurements survey the connection between at least two arrangements of scores. A relationship might be certain or negative and change from 0.00 to give or take 1.00. The presence of a connection doesn't really imply that one of the corresponded factors causes changes in the other. Nor does the presence of a connection block that chance. Relationships are regularly diagramed on dissipate plots. Maybe the most well-known correlational method is Pearsons item second relationship. You square the Pearsons item second connection to get the coefficient of assurance, which will demonstrate the measure of fluctuation in one variable represented by another variable. Inferential Statistics Inferential insights grant social specialists to decide if their discoveries can be summed up from their examples to the populaces they speak to. Consider a basic examination wherein a test bunch that is presented to a condition is contrasted and a benchmark group that isn't. For the distinction between the methods for the two gatherings to be factually huge, the distinction must have a low likelihood (typically under 5 percent) of happening by ordinary arbitrary variety. Sources: McGraw Hill. (2001). Insights Primer for Sociology. mhhe.com/socscience/human science/measurements/stat_intro.htm

9 Common Rationalizations for Smoking

9 Common Rationalizations for Smoking More in Addiction Nicotine Use After You Quit How to Quit Smoking Nicotine Withdrawal Smoking-Related Diseases The Inside of Cigarettes Alcohol Use Addictive Behaviors Drug Use Coping and Recovery When you try to quit smoking, your mind can come up with all sorts of excuses about why you can have  just one  more cigarette. These rationalizations include everything from stress relief to the fear of gaining weight. Yet, theres a logical response to each and every one of them. Realizing that is a part of successfully becoming an ex-smoker. Prepare for Junkie Thinking Thoughts of smoking can creep in and throw you off balance if youre not prepared for them. Perhaps one of the biggest reasons people break down and light up that first cigarette is due to junkie thinking. This includes self-talk like, Ill really quit tomorrow! and One cigarette wont hurt. How can you defeat those tempting thoughts of smoking? Understanding how your mind tries to negotiate while  withdrawing from nicotine addiction  is an important first step. Most, if not all, people who are trying to quit experience the urge to give in and smoke, especially during the first few months. Common Rationalizations for Smoking The strange thing about addictions is that many of us experience the same things. We may not know each other and we likely lead entirely different lives, but we share some of the same thoughts. Nicotine addiction  doesnt let go without throwing some mental chatter and bargaining our way and many of these rationalizations are all too familiar. It can be helpful to think of that mental chatter as a sign of the healing taking place within you because that is what it is. Thoughts of smoking come with the territory early on in cessation, but you can rest assured that they will fade away with time. Below are some of the most common rationalizations smokers fall prey to. Chances are youll identify with some of them. Stay ahead of the game by learning how to recognize faulty thinking and stop it in its tracks. Why Do People Smoke? Youre Under a Lot of Stress and Smoking Relaxes You Response: Your body is used to nicotine, so you naturally feel more relaxed when you give your body a substance upon which it has grown dependent. That is the addiction, not true stress relief. While early cessation can cause stress, most ex-smokers feel far less nervous just a few weeks after quitting. Smoking Makes You More Effective in Your Work Response: Trouble concentrating can be a short-term symptom of quitting, but smoking actually deprives your brain of oxygen. Youll likely think more clearly once the smokescreen of nicotine addiction is gone. Youve Already Cut Down to a Safe Level Response: Cutting down is a good first step, but its important to know that there is no such thing as a safe level of smoking. Cigarettes are literally brimming with toxins youd never go near, let alone inhale into your lungs if you were not addicted to nicotine. To date, researchers have uncovered upwards of 7000 chemical compounds in cigarette smoke, including 250 poisonous chemicals and 70 that cause cancer. Its Too Hard to Quit Response: Quitting tobacco is hard, but with education and support, you can make it a lasting reality in your life. Millions of Americans quit smoking every year. If you have previously tried to quit but failed, remember that most people have to try more than once. Keep at it. The freedom youre after is outstanding and worth every bit of work it takes to achieve. Youre Worried About Weight Gain Response: Initially, smoking cessation might cause a slight weight gain of five to 10 pounds due to metabolic changes  in your body. However, if you are eating and exercising as you were before quitting, the extra weight should fall off within a few months. Also, there are things you can do to help keep your weight stable as you move through recovery from nicotine addiction. You Dont Know What to Do With Your Hands Response: This is a common complaint among ex-smokers. We spent a lot of time with a cigarette in our hand, and this leaves a void when we first quit. Disrupting the thoughts going through your mind by  changing your activity  will help you overcome this feeling. Make a list of activities you can pick up at a moments notice when the urge to smoke hits and makes you feel fidgety. Take a look at this list of things to do instead of smoking  compiled by ex-smokers for ideas to help you get started. Sometimes You Have Irresistible Urges Response: Early on, cravings to smoke are intense. Our minds are working overtime trying to convince us to give in and have just one cigarette. We spent years learning to cope with everything from hunger to anger by lighting up, and when we quit, it can feel like triggers to smoke are hitting us nonstop. Learn to decipher the urges as they come and you will be able to respond appropriately to what your body needs. If cravings get strong and you realize youre hungry, have a snack or a meal. If the trigger is caused by fatigue, take a nap or go to bed. Angry? Deal with the issue rather than lighting up. The longer you practice this technique, the easier it will get to understand the messages behind the urge to smoke. With time, the cravings will lessen until theyre gone altogether. You Blew It and Smoked a Cigarette Response: Smoking one or a few cigarettes doesnt mean youve blown it. It does mean that you need to strengthen your resolve to quit and stay close to your support network. You have what it takes to become a successful (and comfortable) ex-smoker. Be patient and keep going. A Word From Verywell While these are the most common rationalizations smokers use when trying to quit, its likely that youll experience more beyond these. With each new thought, counteract it with logical thinking. Try writing it out in your quit journal or talk about it with your support group. You will often realize just how ridiculous it is and, with enough effort, you can enjoy life as a non-smoker.

Cross-Cultural Management in China - 11008 Words

The current issue and full text archive of this journal is available at www.emeraldinsight.com/1352-7606.htm Cross-cultural management in China Keyong Dong School of Public Administration, Renmin University of China, Beijing, China, and Cross-cultural management in China 223 Ying Liu Institute of Organization and Human Resource, School of Public Administration, Renmin University of China, Beijing, China Abstract Purpose – The purpose of this paper is to: summarize the major research that has been conducted regarding cross-cultural issues in China; show the current practices on cross-cultural management in Chinese organizations; and then identify future research needs on cross-cultural management in China.†¦show more content†¦With the progressive globalization of the workforce, businesses are more and more finding themselves working more often with culturally diverse employees and business partners, an experience that has proven to be rewarding and yet challenging. In fact, the impact of cultural diversity on team productivity and organizational culture is not clear and yet doing so is becoming more the norm than it is the exception. While in some cases, research suggests that teams characterized by demographic heterogeneity have advantages over teams who are not demographically diverse (e.g. added ideas, approaches, perspectives), other research indicates that the multicultu ral aspect of a team creates potential for added conflict. Still further research offers that conflict itself is not a problem as long as it is constructively handled. To at least some extent, the notion of what constitutes ‘‘constructive’’ handling is subjective and culturally sensitive. For example, the same silence or increase in personal space in one context or culture may be seen as respectful and constructive, the same might be viewed as non-participatory and disrespectful in another. Beyond very broad descriptors, the contributors to effectiveness within a multicultural team appear to be contextual and subjective. To this end, we focus on the Chinese culture and what the research reveals in terms of findings and accompanying recommendations with regard to cross-cultural teams and management.Show MoreRelatedCross-Cultural Management in China1926 Words   |  8 Pages | |Individual Peer Review Research Paper | |Cross-cultural management in China | | Read MoreCross Cultural Management Between China And Australia1498 Words   |  6 Pagesexamines Hofstede’s cultural framework and suggests that Hofstede’s cultural framework is an outstanding and authoritative tool to analyze culture differences. In this essay, cultural frameworks will be discussed firstly, following by a discussion of my cultural scores and background. Finally, recommendations on cross-cultural management between China and Australia will be provided. Discussion of cultural frameworks Geert Hofstede developed the widely applied Hofstede’s cultural dimensions, whichRead MoreCultural Intelligence And Its Impact On Culture1561 Words   |  7 Pagesglobal. So it is very important that employees and top management both understand the cultural intelligence so they can execute the effective leadership and management tactics. Cultural intelligence provides an opportunity to understand and effectively function across the different cultures (Dyne, Ang Livermore, 2009). For any leader to work efficiently and effectively in different culture environment it is very important to have cultural knowledge and adaptability. To work in different cultureRead MoreMultinational Companies : An Organization Essay1536 Words   |  7 Pagesglobalization, thus, the rising numbers to achieve and strive from emerging companies in world market. It also defines to accomplish goals in organisational, local, and international management, thus, to be able to success the weakness and s trength of the company must recognize to determine their capabilities before the management can proceed to international. It is very important for the multinational companies to increase the product life cycle for growing capabilities and to expand from domestic to globalizationRead MoreHow Does Culture Effect Management? Essay1058 Words   |  5 Pagesculture effect management? Research objectives: 1. To explore culture theories and how it effects management nationally as well as internationally. 2. To examine management theories and effect of culture. Rationale for choosing the topic: The reason behind choosing the topic is because London is one of the most culturally diverse cities in the world. 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The location was chosen over 200 potential sites in Europe from Portugal through Spain,Read MoreThe Nature Of Hofstede s Cultural Framework And Comparing It With Other Culture Frameworks1484 Words   |  6 PagesHofstede’s cultural framework and compare it with other culture frameworks. In the second part my personal score for each of the Hofstede’s cultural dimensions will be presented, followed by discussion on how my individual scores relate to the benchmarks suggested by Hofstede for my cultural background. The third section will address the issue of cross-cultural management and give suggestion to an Australian friend who is going to work as a manager in Shanghai. Discussion of cultural frameworks

Essay - 1417 Words

They said the war would end all wars, but it wouldnt end anything, only the lives of an entire generation. I was issued to death- enlistment in a tank, a Mark IV. The term  ¨tank ¨ doesnt really mean anything, only entrapment. Three thousand of us were issued to the battlefield that month, half of which would return. The deaths were slow, often of exhaustion in the heat and poison from the engine, which was not in a separate compartment from the crew. Tim was my gunner, one of the most important jobs in our crew of eight, none of which I will go into detail of because of how short of a time I knew them. I had the easiest job, the loader on the right side of the tank. The reason the right side matters is that you are the most protected. You†¦show more content†¦These were subjects I agreed with for a time. It took what seemed like an hour for us to finally get to Jerrie ´s trench. We loaded our guns standing in the puddles of sweat that had formed on the floor. Our tank dinged under the impact of the whizzing machine gun fire. To our left was a pillbox, a simple cement bunker that was highly effective against infantry. To our right was the rest of our division, about 40 tanks. The tank to our direct right waved a flag that meant flank, so Jack made the sign to Oliver and Winston that meant  ¨turn left. ¨ That would be his death. We did not see the need to reposition our gun to shoot the pillbox if the entire tank was turning towards the pillbox. As our tank turned, the pillbox lets loose a barrage of flame on the front of our tank, seeping burning fuel into the commander side through his vision port. Jack went up in flame, letting out a loose shriek as he fell to the floor. Emmet reached for the fire extinguisher quickly, but it was too late. The fuel reached the ammo rack, causing an explosion that brutally slaughtered Emmet, shredding his body and flinging his right arm into the left gun compartment. Robert picked up Emmetts arm off the ground, shaking, and handed it to Winston. Winston dropped the arm on the floor, and then vomited a combination of blood and beans. Then he collapsed because the shock from the explosion had mutilated his organs. Oliver had a shard of brass in his back,Show MoreRelatedWhat Is an Essay?1440 Words   |  6 PagesBuscemi Essay #3 Rough Draft An essay is a creative written piece in which the author uses different styles such as diction, tone, pathos, ethos or logos to communicate a message to the reader using either a personal experience, filled with morals and parables, or a informative text filled with educational terms. Educational terms could mean the usage of complicated and elevated words or simply information you would get in schools. Some authors, such as Cynthia Ozick, claim that an essay has noRead Morenarrative essay1321 Words   |  6 PagesNarrative Essay A Brief Guide to Writing Narrative Essays Narrative writing tells a story. 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Pricing and the Psychology of Consumption Free Essays

Business’s try to maximize consumption is a variety of different ways. Price bundling can damage the loyalty that a customer has with a particular business. Maintaining customer loyalty through consumption is directly correlated to the success of the business. We will write a custom essay sample on Pricing and the Psychology of Consumption or any similar topic only for you Order Now If a business cannot establish a relationship with the customer and create a demand for the customer, the likelihood of that customer returning is very slim. The example that the article used was related to fitness memberships. If the fitness center charges an annual fee at the initial registration, it is likely that the customer will use the membership less frequently throughout the year. The downfall to this approach is that the customer will likely not renew its membership in the following year. Another option a fitness club may offer would be to have the customer sign a year contract and bill the customer monthly instead of one lump some annually. This method is more effective because the customer is aware on a monthly basis of what he or she paying. This creates loyalty between the customer and the fitness center and studies suggest that the customer is more than likely to renew there contract the following year. The fitness center that I attend has you sign a contract at the time you register and charges you on a monthly basis. After looking at the contract I noticed that, although they bill me monthly throughout a calendar year, I would have to pay cancellation penalty if I decided end the contract before the end of a specific calendar year. For example, if I cancelled my contract in May, I would have to pay a lump sum for the remainder of the months in that specific calendar year. Pricing and payment terms can help a business’s hide the actual cost of a particular product and or service. Cash, credit cards and charge accounts are the three main methods of purchasing among most consumers. The fact of the matter is that a customer is less likely to be price sensitive if they either purchases with a credit card or use there charge account. Customers that purchase with cash see the immediate impact financially speaking. The challenge most marketing managers’ face is developing a marketing action plan to capitalize on increasing consumption while maintaining customer loyalty. This may sound easier said than done especially after considering that most often decisions are dependent on price. One of my company’s main goals is to open customer charge accounts. Research has shown that a customer is fives times more likely to spend more money if they have a charge account rather than if the where going to purchase with cash or a credit card. This relates to the example in the article â€Å"buy now, pay later. The pros and cons of consumption on the basis of pricing vary from industry to industry. For instance, the marketing team for a semi-pro baseball team decides to pre-sale all there tickets at the beginning of the year. They chose to mirror a professional baseball team because of there success in pre-selling tickets. The pro’s they had was that they secured the money upfront for the entire season. This was an increase in tickets sales than they had from the following year, so in the first quarter of the season they thought they had made the correct decision. The con’s came as the season went on. They noticed the ticket holder’s attendance was decreasing. This may not seem to be a problem at first because the organization already collected the money. What they came to realize was that they where losing money on all the other amenities that the stadium sold: food, apparel, beer. It is important for marketing managers to understand there customers needs. Increased customer consumption can be rewarding in some businesses and detrimental to the success of others. How to cite Pricing and the Psychology of Consumption, Papers

Investigating the Effect of Surface Area on the Motion of a Falling Object free essay sample

During this investigation, varying surface areas of objects will be explored in a manner observing the motion as they fall. Most predominantly, this motion encircles speed. Speed is calculated from the formula below, and hence is directly proportionate to time taken when the distance travelled remains a constant. Speed = Distance/Time Surface area is likely to affect the time taken for an object to complete a descent, and therefore its speed during the descent, as higher surface area generally incurs a higher air resistance. Air resistance is derived from friction with gas molecules in the air, as the object collides with them. By increasing the surface area of the object, more molecules are collided with; meaning a higher force of friction is put upon the object. During the object’s fall air resistance acts as an ‘upward’ force that works against the weight force – produced by the object’s mass. As surface area is the selected independent variable, weight will remain constant, meaning that the ‘downward’ force will also remain consistent. We will write a custom essay sample on Investigating the Effect of Surface Area on the Motion of a Falling Object or any similar topic specifically for you Do Not WasteYour Time HIRE WRITER Only 13.90 / page That said, the changing surface area will invoke a changing ‘upward’ force, thus implying that the resultant force will also change; making for a measurable relationship between surface area and speed of travel. Factors of Investigation Surface Area – this factor was chosen to implement in the investigation as it is likely to exhibit an obvious set of results that are capable of representing a clear pattern in which a correlation could be easily obtained with the use of the causal link discussed in the introduction Weight – this factor was not chosen as changing the weight of an object can often affect the surface area substantially, therefore creating an unfair test of a single independent variable, as other uncontrolled variables would be present. Nevertheless, a change in weight whilst maintaining a standard surface area could be achieved. This said, it was chosen not to use this factor of investigation as it was thought surface area would show a more clear pattern due to the wider range of results, and distance between results, that can be produced Density of the Medium – this factor was not chosen for two reasons. Firstly, the change of density within the same medium, such as air, would require the use of heating, making tests take longer and also incur the risk of burns. As well as the fact that it would be much more difficult to implement into a fair test. Secondly, were media to be changed with density, the viscosities of each medium would act as an uncontrolled variable to the experiment, as viscosity and density are not necessarily proportionate, thus making results less clear and patterns less obvious. Hypothesis I believe that changing the surface area of the falling will affect the time at which is taken for its descent to be completed, and therefore also the speed at which it falls. Prediction

Winslow Homers Breezing Up essays

Winslow Homer's Breezing Up essays Winslow Homers Breezing Up (A Fair Wind) Winslow Homers Breezing Up, located on the West Main Floor in Gallery 68 of the National Gallery of Arts, perfectly captures the beauty and splendor of nature and innocence. The painting, which was completed after three years of work in 1876, is displayed among the works of other oil painters including additional works by American and naturalist painter Winslow Homer. In this painting, Winslow Homer depicts a man with three boys in a small wooden sail boat that is riding along the choppy waters. At the center of this painting is the stern or rear of the boat. The oldest of the boys is sitting on the far end of the stern with his knees up and his bare feet planted firmly on the deck. Although the subject is directly in front of the viewer, Homer uses a slightly diagonal linear perspective that goes from the rear of the boat to the right and distant horizon. It is this boy, not the man, who is steering the boat almost effortlessly with one hand on the line. His face is turned slightly away from the viewer, yet Homer adds so much detail using line and color to accentuate the boys chin, left cheek and eye. Throughout the artwork, Homers use of lines is only hinted at by the detailed contours of the figures and boats themselves. These detailed features stand out greatly against the thick layers of puffy clouds, painted with thick and loose brush strokes, which linger over the water. The use of expressive lines is also hinted at in Homers ability to recreate curves just as they would appear in nature, such as the shape and form of the rolling waves in the sea and the clouds hovering overhead in the sky. Winslow Homer also uses the technique of line of sight, in which lines are created from the two boys on the left and their father looking to the sail while the boy steering the boat is looking towards the shoreline, their destination. Implied lines may also be app...

Free sample - Sexual Addiction. translation missing

Sexual Addiction. Sexual AddictionExecutive summary Sex addiction, commonly referred to as nymphomania in women or satyriasis in males, is a psychological condition characterized by compulsive sexual thoughts and acts. Its causes include: exposure to phonographic materials at a young age, physical or sexual abuse, drugs such as apomorphine and dopamine replacement therapy, family traits such as alcoholism, compulsive eating and compulsive gambling. Sex addicts present with these symptoms: inability to resist the desire to engage in sexual activities, engagement in sexual behaviors to a larger extend as well as for a longer period of time than one intends, persistent as well as uncontrollable compulsion to engage in sexual activities, spending excessive amount of time in getting sex, being sexual as well as recovering from a sexual act, constant preoccupation with the desire to engage in the act, engaging in the behavior at the expense of other important activities such as academics, job and other social obligations, inability to stop the behavior despite knowledge of the social, psychological, financial, as well physical problems it is causing, limiting ones social, occupational as well as recreational activities because of the behavior, distress, restlessness, and irritability if one is unable to engage in the behavior. Diagnosis involves looking for a maladaptive behavior which causes one to develop distress or impairment. Differential diagnosis on the other hand involves looking for paraphilic as well as hypersexual behaviors that come with sexual addiction. Sex addiction treatment comprises following a 12 step therapy with the help of a therapist very well knowledgeable in the subject. Other treatment methods include Celibacy contract which involves abstinence from any sexual activity with self (masturbation) or others and Sobriety plan/ contract which involves the use of a written down plan. Drugs such as antidepressants also help solve the problem. Introduction   Sex addiction is a process addiction characterized by compulsive sexual thoughts and acts. This paper seeks to establish the etiology of the behavior, its symptoms, diagnosis as well as its treatment. Previous researchers have not been able to separate healthy frequent sex from sexual addiction and that’s why this subject is of interest to me. Research methodology   To realize the research objectives, both primary and secondary sources of information were made use of. Primary sources of information included interviews conducted on sex therapists very well knowledgeable in the subject. Secondary sources on the other hand comprised of library research targeting books and articles touching on the subject. Websites which discuss the subject also came in handy. Main body   Sex addiction is a process addiction characterized by compulsive sexual thoughts and acts . its a psychological condition which makes a person unable to manage his/her sexual behavior. Sexual addiction is commonly referred to as nymphomania in females and satyriasis in males (Coleman, 2003).   Sexual addiction is attributed to a number of factors. These include: Exposure to phonographic materials at a young age, physical or sexual abuse, drugs such as apomorphine and dopamine replacement therapy (Coleman, 2003. Child abuse leads to childhood trauma. This abuse can either be sexual abuse, physical abuse, or emotional abuse (Coleman, 2003. Child abuse involves: forcing a child to kiss or even hung other people, criticizing the sexual development of a child that comes with adolescence, attacking the thinking process of a child, ridiculing a child, screaming or shouting at a child, inflicting unfair punishments on the child, constantly hitting the child, depriving a child of privacy, insulting a child, forcing a child to keep secrets, forcing a child to be perfect, blaming family problems on a child, depriving a child of supervision, protection and security, and punishing a child for normal sexual curiosity (Carnes e tal, 2002).   Emotional abuse can either be the use of a child by an adult as a best friend, or emotional incest whereby children are used by their parents to satisfy sexual needs(Carnes e tal, 2002) . Some families are more predisposed to sexual addiction than others. Children who grow up in families which other addictions such as alcoholism, compulsive eating and compulsive gambling flourish are more vulnerable to sexual addiction. Other family characteristics which predispose children to the behavior are: rigid, closed, secretive, detached, chaotic, intrusive, confusing as well as enmeshed families (Carnes e tal, 2002).   Symptoms of sex addiction include but not limited to: inability to resist the desire to engage in sexual activities, engagement in sexual behaviors to a larger extend as well as for a longer period of time than one intends, persistent as well as uncontrollable compulsion to engage in sexual activities, spending excessive amount of time in getting sex, being sexual as well as recovering from a sexual act, constant preoccupation with the desire to engage in the act, engaging in the behavior at the expense of other important activities such as academics, job and other social obligations, inability to stop the behavior despite knowledge of the social, psychological, financial, as well physical problems it is causing, limiting ones social, occupational as well as recreational activities because of the behavior, and distress, restlessness, irritability if one is unable to engage in the behavior (Francoeur, 1994) .   Victims of the condition also present these behaviors: a strong feeling of blood repletion as well as size enlarging in the genitals, high sensitivity in the genitals, pain down the stomach while urinating, occasional fever, powerful multiorgasms during sex especially in women, urinary bladder overfill, premature orgasms which occur at the stimulation of the genitals and other erogenous zones, compulsive sex stimulation, multiple affairs, multiple one night stands, persistent and uncontrollable desire to use pornography, unsafe sex practice, cybersex, prostitution, exhibitionism, obsessive dating especially using personal ads, voyeurism ( the habit of watching others in a sexual way), sexual molestation, excessive masturbation, failure to get satisfaction from the act, intrusive sex which involves touching others without their consent, having sex with animals, pedophilia which involves having sex with children, watching child pornography, engaging in sadistic or masochistic sex, and uncontrollable urge to engage in sex when stressed (Francoeur, 1994).   There are certain core believes or cognitive distortions which are associated with victims of this condition and therefore are symptoms of the disease (Francoeur, 1994). These include: the belief that one is worthless, the belief that one cannot be loved in their condition, the belief that one’s needs cannot be met when one depends on others, and the belief that sex is one’s most important need (Francoeur, 1994).   A clinically relevant criteria for diagnosing the condition has been developed. This criteria involves looking for a maladaptive behavior which causes one to develop distress or impairment (Kingston, 2008). This maladaptive behavior can be manifested by: intolerance which is characterized by increased level or intensity of the behavior in order to attain the desired effect, diminished effect accompanied by continued engagement in the act at the same level/ degree (Kingston, 2008). Distress is also manifested through psychological withdrawal syndrome as well as psychologically described changes when one withdraws form the behavior, engaging in the behavior again in order to relieve or escape the withdrawal syndrome. Clinical criteria also involves looking at the symptoms of the behavior already discussed (Kingston, 2008).   Sexual addiction diagnosis can also be differential. Differential diagnosis involves looking for paraphilic as well as hypersexual behaviors that come with sexual addiction (Rowan, 2006). Paraphilic and hyper sexuality are symptoms of a brain lesion which is a side effect of medication or even endocrine abnormality. Differential diagnosis relies on additional symptoms which characterize the causes of the behavior (Rowan, 2006). This diagnosis involves an inspection done to the genitals. This inspection is prompted by regression from a normal sexual behavior, excessive aggression, auras as well as seizure attacks before or during sexual behavior, abnormal body habitus and soft neurological symptoms (Rowan, 2006).   Sex addiction comes with an heavy price. One is greatly predisposed to sexually transmitted diseases such as HIV/AIDS, gonorrhea, syphilis, hepatitis C, etc (Rowan, 2006). Addiction to sex has seen many people loose their jobs due to the habit of using colleagues as subjects and frequent absenteeism from work (Rowan, 2006). One also suffers financial loses as a result of spending huge amounts of money in hiring prostitutes (Rowan, 2006). An addict will always find himself on the wrong side of the law as a result of engaging in lewd behavior and hiring prostitutes. Addicts also become emotionally depressed and become preoccupied with irrational thoughts such as those of wanting to commit suicide (Rowan, 2006).   Sex addiction treatment comprises following a 12 step group attendance, individual as well as group therapy with the help of a therapist who is very well versed in the subject of sex addiction treatment (Brown, 2002). Sexaholics anonymous is an example of a group therapy for addressing sex addiction. It comprises of a fellowship of men and women who come together to share their experiences (Brown, 2002). This gives them the strength and hope necessary to defeat the addiction. The only qualification one should have to join the group is simply a desire to stop lusting and become sexually sober. Other groups which use the twelve step therapy are sex addicts anonymous, sexual compulses anonymous, and sex and love addicts anonymous. The treatment program also carries out sex addiction education(Brown, 2002). There are several books by famous authors such as Dr. Patrick Carnes which provide such education. Websites addressing the issue are also available. Such websites pair sex educati on with others such as alcohol addiction education, and education for the addiction of many other drugs (Brown, 2002). Sex therapy as a treatment method is based on the belief that emotional and physical intimacies are desirable goals. Individuals in the therapy program discuss sexual as well as relationship issues with the assistance of a specialist who is very well knowledgeable in this area (Brown, 2002).   Celibacy contract as a treatment method involves abstinence from any sexual activity with self (masturbation) or others, any pornography, as well as cybersex . This abstinence allows the fear, anxiety, pain and shame that one was trying to escape to surface. The addict through this abstinence gets to know his/her ability to survive without sex. This abstinence period is normally between 30-90 days (Shelley, 1991).   Sobriety plan/ contract is a treatment method that involves the use of a written down plan. This plan is written down by the addict in collaboration with a therapist as well as a sponsor. The plan contains the behaviors which the addict seeks to quit as this helps to define sobriety (Shelley, 1991). This plan requires the addict to do the following: pray daily, destroy all forms of porn, install a filter in the computer which would block porn material, read recovery books, work the twelve steps, work with a therapist on daily basis, and keep a record of progress in a journal daily (Shelley, 1991). Conclusion   This paper has discussed the causes of sexual addiction which have included : exposure to phonographic materials at a young age, physical or sexual abuse, drugs such as apomorphine and dopamine replacement therapy, family traits such as alcoholism, compulsive eating and compulsive gambling. Symptoms of the behavior have also been discussed. These have included: inability to resist the desire to engage in sexual activities, engagement in sexual behaviors to a larger extend as well as for a longer period of time than one intends, persistent as well as uncontrollable compulsion to engage in sexual activities, spending excessive amount of time in getting sex, being sexual as well as recovering from a sexual act, constant preoccupation with the desire to engage in the act, engaging in the behavior at the expense of other important activities such as academics, job and other social obligations, inability to stop the behavior despite knowledge of the social, psychological, financial, as well physical problems it is causing, limiting ones social, occupational as well as recreational activities because of the behavior, distress, restlessness, and irritability if one is unable to engage in the behavior. Diagnosis involves looking for a maladaptive behavior which causes one to develop distress or impairment. Differential diagnosis on the other hand involves looking for paraphilic as well as hypersexual behaviors that come with sexual addiction. Treatment has involved the use of a 12 step therapy process, celibacy contract, sobriety contract and antidepressants. References Brown, S (2002). The Handbook of Addiction Treatment for Women. London: Jossey-Bass Carnes, P., Adams, K. M. (2002). Clinical management of sex addiction. London: Psychology Press. Coleman, E. (2003). "Compulsive sexual behavior: What to call it, how to treat it?". SIECUS Report. London: Oxford University Press. Francoeur, R. (1994). Taking sides: Clashing views on controversial issues in human sexuality. London: Pushkin Pub. Group. Kingston, D. (2008). "Problematic hyper sexuality: A review of conceptualization and diagnosis". Sexual Addiction and Compulsivity. New York: Routledge Rowan, E. (2006). Understanding Child Sexual Abuse. Mississippi: University Press of Mississippi Shelley, E. (1991). Sex and Love: Addiction, Treatment and Recovery. London: Praeger

Hrm case study Essay Example | Topics and Well Written Essays - 1750 words

Hrm case study - Essay Example Conclusion 9 1.1 Purpose of Report The purpose of this report is to critically analyze the business operations of ‘High Street Heaven’ which is a high street retail store chain that has proved to be quite successful. Owing to the global economic scenario however, the retailer has been experiencing difficulties and facing problems in meeting its strategic goals. 1.2 Introduction The first part of the paper will discuss the problems being faced by High Street Heaven in meeting its strategic objectives, this discussion will be followed by recognizing the areas of strength for the retailer as well its opportunities. In conclusion, the report will put forward applicable plans of action and recommendations that are backed by extensive research and literature to suggest what the business can do in order to address its organizational issues. These recommendations and suggestions will specifically be in the context of how the Human Resources division of the business can contribut e in tackling the challenges being faced by the organization. 1.3 Strategic Objectives of the Business Before the problems and challenges being faced by High Street Heaven are identified it is important to establish the strategic objectives of the business, according to Bartol and Martin (2005) objectives and goals that are said to be strategic are extensive aims that are developed by the top management. Shrivastava (1987) suggests that the importance of these objectives is such that they include fundamental aspects related to the survival of even the most prolific businesses; therefore, the setting of strategic objectives is not only limited to small and medium enterprises but each and every organization, regardless of its size and scale of operations. From a market standing High Street Heaven seeks to focus on growth and expansion by stepping into the markets of 8 major cities in the United Kingdom by 2017. In analyzing the problems and challenges that the achievement of this stra tegic objective faces, it is imperative that the organizational and environmental factors of the retailer that are posing probable challenges should be analyzed. 2. Discussion of findings from SWOT and PESTLE analysis – Problems and Challenges A SWOT helps managers to understand the threats and weaknesses of a business along with its strengths and opportunities (Bartol and Martin, 2006). Anthony (2008) adds that another important tool in the overall assessment of the general environment is that of the PESTLE analysis, which focuses on political, economic, social, technological, legal and environmental factors that have a significant impact not only on the operations of a business but in the achievement of its strategic objectives. As this part of the report focuses mainly on the challenges being faced by the High Street Heaven, the threats and weaknesses of the organization would be assessed first along with an understanding of the shape of its general environment. 2.1 Proble m/Challenge A – The Global Economic Downturn From an external perspective, the business faces the global economic downturn which poses a grave threat to the prosperity of the retailer and its plans for expansion. Sloman (2005) reports that an economy in recession sees minimal growth or no growth and in turbulent scenarios the prevailing economic situation can even cause the overall output to diminish. This certainly is an alarming situation for the high street retailer owing to its primary

The integration of poland into the european union has been an Essay

The integration of poland into the european union has been an unqualified success.Discuss - Essay Example Much water has flowed under the bridge with in this period and Poland had undergone a sea change before it joined the EU bandwagon. If you go deeper into the past, it had travelled a long way from the former USSR controlled single-party communist political system to the much desired legislature democratic system found in many western European countries. Gone were the days of Communist repression by the Giereks, Kanias and Zarujelskis and Poland, now a blossoming democracy that has linked its destiny with the rest of the Europe, is presently looking ahead for a golden future. That Poland has gained admission into the EU indicates the political wisdom and maturity it has achieved and social transformation it has undergone over a period of time. Its much- awaited admission into the EU and integration with the west had just arrived as a climax that strengthened the already existing trade and cultural relationship between Poland and the rest of the Europe. The admission into EU of Poland had only therefore formalised and officially branded its existing relationship with the rest of the region. Like any other European country, Poland too had to meet certain stringent conditions laid down by the EU and prove its credentials in matters of political stability, commitment to human rights, democracy, protection to minorities and market economy. Cordell argues that the first post-communist Polish regime had basically accorded highest priority to the issue of integration with the West and the subsequent Governments had also adopted similar line strengthening the political sentiment in favour of EU membership (29 & 30). He suggests that all Polish Governments since 1990 had made it a point to toe the line of full integration with the military, political and economic organisations of the Western Europe that included the Council of Europe, the North Atlantic Treaty Organisation (NATO), the Western European Union (WEU) and the European Community/ European Union (24). For the people of Poland who were vexed with the Russian supported-communist regimes till then, the change in the perception and attitude of the post-communist Governments had arrived as fresh breath of air. The fact that Poland, like Hungary, Czechia, Slovakia and some other European countries, had partly or fully enjoyed 3 patterns of culture similar to that of Western Europe for a long time had further given oxygen to the process of integration. As Slomp elaborates, most people of Poland are traditional Catholics too (164). All these factors had strengthened the popular perception of the people and political parties for total integration with the Western Europe. According to Parzymies, an observer of Polish affairs, Poland undoubtedly exhibited much enthusiasm in obtaining membership of the EU ever since its associate membership came into force partly from March 1, 1992 and fully from February 1, 1994 through the European Treaty of 1991(Para 3).But what could obviously be the benefit to either Poland or the rest of the Europe through Poland's admission into the EU Parzymies answers this by explaining that admission of Poland and

Biodiversity and Land Quality Essay -- Infrastructure Biodiversity Ess

Biodiversity and Land Quality Human society's progression through time has resulted in many environment-altering effects, particularly those brought about by industrialization and rapid population growth. The combination of increased numbers of humans and improved technology has created the need for better management of resources and transportation across the globe. This need has produced great leaps in infrastructure, such as roads and dams. However, the introduction of this infrastructure into the natural world has adversely affected the environment. Biodiversity is often drastically altered, resulting in changes in breeding and predation patterns which, in turn, lead to species extinction and degradation of soil and vegetation. The complex intertwining of many facets of the environment create the potential for humans to have tremendous impact upon the world in which they live, and the effects of infrastructure upon biodiversity and land quality have a far-reaching influence on the environment that calls for cr itical evaluation. As global population increases, a more economically efficient use of resources is necessary to sustain demand for fuel, food, and water. Cities, and the huge populations that they contain, "are parasitic on the surrounding landscape," requiring large amounts of resources to be imported into them (Southwick 169). Thus, more reliance is being placed upon technological innovations and industrialization in order to efficiently support the world's growing numbers, and concentrations, of humans. As a result, infrastructure, particularly dams and roads, are becoming prominent features of the modern landscape. Natural ecosystems are often adversely affected by the environmental modification infrastructure ... ...if industrial activities are not kept at bay. Works Cited: Balmford, Andrew, Georgina M. Mace, and Joshua R. Ginsberg. "The challenges to conservation in a changing world: putting processes on the map," in Conservation in a Changing World, ed. Mace, Balmford, and Ginsberg. Cambridge, UK: Cambridge Univ. Press, 1998. GLOBIO. www.globio.info. UNEP 2001. Myers, Norman. "The Rich Diversity of Biodiversity Issues," in Biodiversity II: Understanding and Protecting Our Biological Resources, ed. Reaka-Kudla, Wilson, and Wilson. Washington, DC: Joseph Henry Press, 1997. Southwick, Charles. Global Ecology in Human Perspective. Oxford Univ. Press, 1996. Steadman, David W. "Human-Caused Extinction of Birds," in Biodiversity II: Understanding and Protecting Our Biological Resources, ed. Reaka-Kudla, Wilson, and Wilson. Washington, DC: Joseph Henry Press, 1997.

Industrial Training Research Paper on Esquire

AHSANULLAH UNIVERSITY OF SCIENCE & TECHNOLOGY Dept. of Textile Technology Course No: Tex-600 Course Title: Industrial Training Session: Fall 2010 REPORT ON INDUSTRIAL TRAINING From 1st June 2011 to 30th July 2011 ESQUIRE KNIT COMPOSITE LTD 22/58, Kachpur, Sonargaon, Narayangonj Supervising Teacher Nahida Akter Lecturer Dept. of Textile Technology, AUST Report Submitted By- Name| ID| Md. Imtiaz Ahmed| 07. 01. 06. 0| Md. Iftekhar Hossain| 07. 01. 06. 067| Md. Husne Mubarak| 07. 01. 05. | ACKNOWLEDGEMENT At first our gratefulness goes to Almighty Allah to give us strength & ability to complete the Industrial training.Industrial Training is an academic course of the Textile Technology Department of AUST. We want to thank Professor Dr. Mustafizur Rahman, Head, Department of Textile Technology, Ahsanullah University of Science and Technology, gave us an opportunity to choose preferable mill for Industrial Training. We chose Esquire Knit Composite Limited gracefully with the supervision of our teacher Mrs. Nahida Akter , Lecturer. We would like to thank her for her logical guidelines, constant inspirations necessary instructions and proper supervision.During the training in Esquire Knit Composite Limited we worked in all the departments related with the Wet Processing Section. We also worked sincerely in the Knitting Section, Maintenance and Effluent Treatment Plant. Moreover we learned about Quality Control Section, finished Fabric Inspection Section, finishing & specially dyeing. We would like to thank the management of Esquire Knit Composite Limited for giving us the opportunity to do industrial training successfully and also for their valuable suggestions. Our heartiest appreciation goes to Mr. Ehsanul Karim Kaiser, ED of operation EKCL and Mr.Hafizur Rahaman Nixon DGM (Fabric dyeing) for their permission to conduct our industrial training without which it would be incomplete. We would also like to thank Mr. Md. Zaman Manager (Fabric Dyeing) and Mr. Md Helal Sr. M anager (Fabric Finishing) for their insightful suggestions, guidelines and sharing their values with us. At last we want to thanks all the executives, senior executives and officials of EKCL for helping us to conduct industrial training successfully. Chapter 1: GENERAL INFORMATION ABOUT FACTORY 1. NAME OF FACTORY: Esquire Knit Composite Ltd. 2. STATUS: Private Ltd. Company 3.NATURE OF BUSINESS: 100% Export oriented composite knit Dyeing 4. OWNER OF THE MILL: Md. Mofazzal Hossain. 5. LOCATION OF MILL: 22/58, Kanchpur, Sonargaon, Narayangonj. 6. HEAD OFFICE: Ideal Trade Centre (9th & 10th Floor) 102, Shaheed Tajuddin Ahmed Sarani, Tejgaon I/A, Dhaka. Tel: 9113161, 9129396 Fax. 880-02-812 E-mail: [email  protected] net 7. YEAR OF ESTABLISHMENT: Fabric dyeing project: July-1993 Yarn dyeing project: September-1993 8. Project Cost: Taka 400, 00,000 9. Project Area: 200000 sq. feet 10. Total Manpower: a. Yarn Dyeing: 350 b.Embroidery: 120 c. Fabric Dyeing: 400 d. Maintenance: 150 e. Knit ting: 400 f. Garments: 4310 g. Printing: 150 h. Administration: 120 11. INSTALLED CAPACITY : 1. 54 Million kg 12. TOTAL TURNOVER: Average 13. PRODUCTION: a. Total:450 Metric ton per month b. Knitting: 12 tons/day c. Yarn dyeing: 8 tons/day d. Fabric dyeing: 15 tons/day e. Garments: 50000 pcs/day Site location of the mill WEST SOUTH NORTH Jatrabari Chowrasta EAST Dhaka-Chittagong Highway Esquire Knit Composite Limited Kachpur Bridge Sinha Textile Dhaka-Shylet Highway Dhaka-Chittagong Highway Different Departments:The mill has several sections to run smoothly, they are given bellow: * KNITTING SECTION: 1. Knitting 2. Inspection * KNIT DYEING SECTION: 1. Batch section 2. Store house for dyes &chemicals 3. Dyeing section 4. Lab & QC 5. Finishing * YARN DYEING SECTION: 1. Batch section 2. Store house for dyes &chemicals 3.Dyeing section 4. Lab & QC 5. Finishing * GARMENTS SECTION: 1. Merchandising 2. Sample 3. Production * MAINTENANCE: 1. Electrical 2. Mechanical 3. Utility * ACCOUNTS & COMMERCIAL SECTION * PLANNING DEPARTMENT * HUMAN RESOURCE SECTION * ADMIN SECTION PRODUCT MIX: a) Knitted grey fabrics: Single jersey Plain Fabric, 1Ãâ€"1 Rib, 2Ãâ€"1 Rib, 2Ãâ€"2 Rib , Lycra single jersey, Lycra Rib, Interlock, Polo Pique, Lacoste(Single/Double), Engineering Stripe, Feeder Stripe, Drop needle, 2/3 Thread fleece(Brushed/Un-brushed), Collar & Cuff etc. ) Knit Garments: T-shirt, Polo shirt, Sweat shirt, Golf shirt, Cardigan, Jogging suit, Short/Trouser, Legging, Fashion dress & Children wears etc. COMPANY PROFILE About Esquire : Esquire group is one of the leading among manufacturers & suppliers of a comprehensive range of quality knitted fabrics, dyed fabrics , Dyed yarns 7 Garments products for different customer requirements . Our range of products include dyed yarn , Dyed of knitted fabrics, Grey fabrics; Single jersey, Double jersey, CVC Fleece, Terry fabrics, Plain interlock, PC, 100% Polyester fabrics, Grey Melange and final products is Garments & printing.An ISO 9001:2000 certified company; Esquire Group continues to play a leading role in the manufacturing of Quality Garments in Bangladesh with the intent to further strengthen its position for its quality products. With our decades of experience and extensive industry knowledge, we have been able to face the challenges of the global market place and deliver quality products in adherence with market standards and parameters. Whatever your specification or quantity desired, our expertise and quality of service always remain the same .Modern production and techniques and flexible procersses and procedures allow us to offer efficient service for small batch as well as large orders . Esquire knit Composite is a 100% export –oriented company and work with the objective of achieving maximum customer satifaction. The Company has adopt innovative procedures and practice to meet customer expectations everytime they deal with us. We always welcome any feedback or suggestions from clients in order to serve them better . Vision: We will work together to define and understand every process performed by the rganization and continuosly strive to improve the quality at defferet stage of production and supply. Our aim is to grow by providing standard and superior dyeing products and Garments and support services that are always astep ahead,Eco-frriendly , and loved by our customers . We will give our customers every reason to rely on us and will achieve our vision by developing win-win partnership with our clients and open communications with our all stake holders including associates , customers and suppliers . Mision:Our mission is to lead the industry to the front with complete commitment and dedication on standards , Quality, productivity and customer satisfaction . Esquire Team : Another major asset to our sophisticated production facilities and technical expertise is our team of experienced and qualified people who are committed to achieve maximum customer satisfacti on by delivering superior value products . The team works under the able guidance of our chairman Mr. Mofazzol Hossain , under whose leadership, The company has reached so far in this business. Our senior management include * Mr. Mofazzol Hossain-(Chairman) Esquire group Mr. Ehsanul Habib- Managing Director (M. D) * Mr. Ehsanul Karim Kaiser-General Manager(G. M) * Dr. Md. Ali Haider-G. M(R&D) * Mr. A. S. M. Hafizur Rahman-DGM (Fabric dyeing) * Mr. Nazrul Islam Khan-AGM (Garments) * Mr. Faroqure rahman-AGM (Yarn dyeing) REMARKS : Esquire knit composite Ltd. is a member of Esquire group of companies , a leading house of industries and commerce in Bangladesh . It contains Esquire Electronics , Esquire knit composite , Esquire Knit Wears, Esquire Dyeing Industry , Esquire sourcing , MMH textiles , Fashion Paradise Ltd. CHAPTER 02 Raw Material RAW MATERIAL:Raw material is a unique substance in any production oriented textile industry. It plays a vital role in case of continuous productio n & for high quality fabric. The EKCL always try to use high quality raw material to export high quality and world class product. Raw material for knitting: Yarn Count Cotton:20/1s ,24/1s, 26/1s,30/1s,40/1s) Polyester:50/D,75/D, 100/D Lycra:120/D PC:30/1s CVC:30/1s Gray Millenge:28/1 s Raw material for yarn dyeing: Yarn: Cotton(20/1s,24/1s,26/1s,30/1s,40/1s), Polyester (50/D, 75/D100/D), Lycra (120/D), PC(30/1s), CVC(30/1s) Thread Dyes: Remazol, Ciba, Bezaktive SLF, Drimarene, Kimsoline.Auxiliaries: Raw material for Fabric dyeing: Fabric: Single Jersey, Lycra Single jersey, 1? 1 Rib, 2? 1 Rib, 2? 2 Rib, Lycra Rib, Interlock, Single lacoste, Double lacoste, Terry fleece, Polo pique, Lycra fleece, Gray Millenge. Dyes: Dyes list is given in the next page Auxiliaries: Auxiliaries list is given after dyes list Chemicals & Auxiliaries used in EKCL: Sr. No. | Type| Chemical Name| Supplier| 01. | Acid donor| 01. | DYAPOL-AB| DYAPOL| | | 02. | MEROPAN-CIT| CHT| | | 03. | OPTAVON-4UD| ZSCHIME R & SCH WARZ| | | 04. | SANDASID PB| CLARIANT| | | 05. | SENTAVIN RCO| H & M LTD. | 2. | Anti-creasing Agent| 01. | ALBAFLUID CD| HUNTSMAN| | | 02. | BIAVIN 109 (10% Sol. )| CHT| | | 03. | BIAVIN SFT (10% Sol. )| CHT| | | 04. | Cibafluid C| N/A| | | 05. | JINSOFTER-ACN| JINTEX| | | 06. | JINSOFTER CBA| JINTEX| | | 07. | JINSOFTER BSK| JINTEX| 03. | Antifoaming agent| 01. | ALBATEX FFC (10% Sol. )| CIBA CHEMICALS| | | 02. | CIBAFLOW Jet| CIBA CHEMICALS| | | 03. | CONTIPON S (10% Sol. ) | ZSCHIMER & SCH WARZ| | | 04. | JINDAFOAM JET| JINTEX| | | 05. | CROSCOLOR CDA| EURO DYE CTC| | | 06. | CROSCOLOR NJA| N/A| | | 07. | CROSCOLOR PTM| H & M LTD. | | | 08. | TISSOCYL RC9| H & M LTD. | | 09. | Zetafoam Zero (5% Sol. )| ZSCHIMER & SCH WARZ| 04. | Anti-pilling Enzyme| 01. | Al-Chemi (Conj)| N/A| | | 02. | BEIZYM TEC| HUNTSMAN| | | 03. | Bio-polish| Tex Resources| | | 04. | Biotex PIL(30% Sol. )| N/A| | | 05. | DELTA-BP| H. P. CHEMICALS| | | 06. | Ecotouch| Quality Colour & Chem. LTD. | | | 07. | Fibrilase HD 350| N/A| | | 08. | FORYLASE-DLS 170| N/A| | | 09. | HDL-160| Ablu| | | 10. | JINTEXME OEM| JINTEX| | | 11. | Liquid Enzyme| N/A| | | 12. | MEGA-EH3| Ablu| | | 13. | Retrocell PL7X| H & M LTD. | | | 14. | Retrocell ELX| H & M LTD. | | | 15. | Retrocell PLEX| N/A| | | 16. Retrocell-PLX-TRA| FINTEX TRADING CORP. | | | 17. | ROCKSOFT TM BIO-ACE| dyadic International| | | 18. | SILTEX PE40| CRECOON PVT LTD (PAK)| 05. | Creasing agent| 01. | INVATEX SA| HUNTSMAN| 06. | Detergent| 01. | INVATEX DA| HUNTSMAN| 07. | Dispersing agent| 01. | Domapol-B-conc. | N/A| | | 02. | DYAPOL XLF| ZSCHIMER & SCH | | | 03. | INVATEX AC| HUNTSMAN| | | 04. | OPTAVON SV| H & M LTD. | | | 05. | SETAMOL BL| BASF| | | 06. | SETAMOL WS| N/A| 08. | Emulsifier| 01. | MA-Humi-W(terge AP)| Elitte Textile| 09. | Enzymatic Killer| 01. | SILTEX ASILON OL| CRECOON PVT LTD. (PAK)| 10. | Fixing Agent| 01. ALBAFIX ECO| HUNTSMAN| | | 02. | ALCOFIX R| N/A| | | 03. | JINFIXER| JINTEX| | | 04. | ZETAFIX-R-( WER)| ZSCHIMER & SCH WARZ| | | 05. | ZETAFIX WER| ZSCHIMER & SCH WARZ| | | 06. | Zetasal-WER| JINTEX| | | 07. | TAIGAL N-600| N/A| 11. | General Chemicals| 01. | ACETIC ACID| CENTARY FAITH IND. LTD| | | 02. | BLEACHING POWDER| CENTARY FAITH IND. LTD| | | 03. | Biorol-JK| N/A| | | 04. | CAUSTIC SODA (Pearls)| ARABIAN ALRAIS. COM LTD| | | 05. | Chelam-NEX| N/A| | | 06. | Common Salt (Sikder)| N/A| | | 07. | DISODIUM PHOSPHATE| N/A| | | 08. | GLAUBER SALT| GRASSIM IND. LTD| | | 09. | Green-Acid (Jintex-CPS)| JINTEX| | | 10. GREEN ACID (Jintex-CPS)| N/A| | | 11. | GSS. | FINTEX TRADING| | | 12. | H2O2 (35%)| H. P. CHEMICALS| | | | | | | | 13. | H2O2 (50%)| CENTARY FAITH IND. LTD| | | 14. | JINTEX RH| JINTEX| | | 15. | Lazim PE| N/A| | | 16. | Lubisol-AM| N/A| | | 17. | SCOURNER BF-70| N/A| | | 18. | SETAVIN AS| N/A| | | 19. | Soda Ash| ZSCHIMER & SCH WARZ| | | 20. | Sodium Hydros| NIMIR SPECIALLY CHEMICAL LTD. | | | 21. | Soda PS| SHUNG SHUNG CHEM. COM. LTD. | | | 22. | TRI SODIUM PHOSP HATE| N/A| | | 23. | Viscobleach| ARABIAN ALRAIS. COM. (SA)| | | 24. | Viscocolor| ARABIAN ALRAIS. COM. (SA)| 12. | Levelling agent(For Reactive dyes)| 01. Ablutex-STR| Ablu| | | 02. | ALBATEX LD| HUNTSMAN| | | 03. | Alcoperse AD| N/A| | | 04. | BITGEN DL/P| N/A| | | 05. | CROSCOLOR ADM| H & M LTD. | | | 06. | CROSCOLOR HPJS| H & M LTD. | | | 07. | JINLEV CL-225| JINTEX| | | 08. | JINTEX RLA| JINTEX| | | 09. | Levajol-RL| N/A| | | 10. | MA SCOUR AIN (Perp-IN)| Ellite Textile| | | 11. | Sera-Gal-C-FTR| Scarlet Services| | | 12. | TAIGAL NL-4DH| N/A| | | 13. | TAIGAL SET| N/A| | Levelling agent(For Dispersedyes)| 01. | CROSPREP PBS| H & M LTD. | | | 02. | Doregal-SFD| N/A| | | 03. | DYAPOL-XLF| DYAPOL| | | 04. | JINLEV RLF| JINTEX| | | 05. | LYOGEN PES LIQUID-200| JINTEX| 3. | Peroxide Killer| 01. | Catalase BF| CHT| | | 02. | LORINOL ULTRA-125| N/A| | | 03. | R-THN/Catalase BF| ZSCHIMER & SCH WARZ| | | 04. | Setavan-PK(THN) 50%| ZSCHIMER & SCH WARZ| | | 05. | Reduzol PK (50% Sol. )| N/A| 14. | Reducing agent| 01. | IRGASOL DAM| CIBA CHEMICALS| | | 02. | MCL-TH| CLARIANT| | | 03. | Meropan / Redulite Red| CHT| | | 04. | Redulite – RED| CHT| | | | | | | | 05. | REDUPAL SU| CLARIANT| | | 06. | Zetasol – OR| ZSCHIMER & SCH WARZ| 15. | Sequestering agent| 01. | ANTISIL CONZ| N/A| | | 02. | HEPTOL KEB| CHT| | | 03. | JINTEXALATE SQ-117| JINTEX| | | 04. | LADIQUEST 1097| CLARIANT| | 05. | MEROPAN DPE| CHT| | | 06. | SECURON-C| COGNIS| | | 07. | Trilon – TB| BASF| | | 08. | TRILON TB (10% Sol. )| CLARIANT| 16. | Silicone| 01. | MICROCIL AM| SILVIA| 17. | Soaping agent| 01. | ASUTOL-PA| Ablu| | | 02. | CEREFAST CRD| N/A| | | 03. | COTOBLANCE NSR | CHT| | | 04. | ERIOPON R| HUNTSMAN| | | 05. | JINTEXALATE QSE| JINTEX| | | 06. | REACTIVE W| Texotech| 18. | Softener| 01. | Astrost SA (10% Sol. )| N/A| | | 02. | Bevasoft – CF (10% Sol. )| N/A| | | 03. | CROSOFT NBC (10% Sol. )| EURO-DYE CTC| | | 04. | Decosoft Jcc (10% Sol. )| Tex Color Int. | | | 05. | INSOFT CL (10% Sol. )| NIMIR SPECIALLY CHEMICAL LTD. | | 06. | JINSOFT AW-509| JINTEX| | | 07. | JINSOFTER FS/CS| JINTEX| | | 08. | Jinsofter ME| N/A| | | 09. | Jinsofter NF (10% Sol. )| JINTEX| | | 10. | JINSOFTER WCS-(FLAKES)| JINTEX| | | 11. | Ma-Smooth AL| EURO-DYE CTC| | | 12. | MEGASOFT FMG| HUNTSMAN| | | 13. | TUBINGAL| CHT| 19. | Washing agent| 01. | Ablutex BBV| Ablu| | | 02. | FELOSAN NOF| CHT| | | 03. | Flock-BM/Hydrostat-BM| N/A| | | 04. | Hydrostat BM| N/A| | | 05. | MA Disp-ARE (SOAP REA)| Ellite Textile| | | 06. | SCOURNER S-300| N/A| | | 07. | SINCAL – MED| ZSCHIMER & SCH WARZ| | | 08. | SQ-117| JINTEX| | | 09. | STAIN REMOVER| N/A| | | 10. ZETASOL SPECIAL| ZSCHIMER & SCH WARZ| 20. | Wetting agent | 01. | Ablutex AP-500| Ablu| | | 02. | Ablutex -AP-750 (42% Sol. )| Ablu| | | 03. | AMIDOPAL PB| ZSCHIMER & SCH WARZ| | | 04. | APRETAN EM| ZSCHIMER & SCH WARZ| | | 05. | ASILON OIL| MM TRADING| | | 06. | Chtex BS-401| Centary Faith Industrial Ltd. | | | 07. | Crosquent DS| H & M LTD. | | | 08. | DEPICOL RC-9| ZSCHIMER & SCH WARZ| | | 09. | DIAMUL SHC| YORKSITE| | | 10. | DYAPOL HWF| H & M LTD. | | | 11. | FELOSAN RGN| CHT| | | 12. | FORYI 146 (CONC. )| COGNIS| | | 13. | JINTERGE SCF Cond| N/A| | | 14. | JKY| T.CORPORATION| | | 15. | Lorinal R. K| N/A| | | 16. | MA-Lizen XLC| Ellite Textile| | | 17. | Optavon-AC-BL-100(ABC)| ZSCHIMER & SCH WARZ| | | 18. | Optavon 4UD| H & M LTD. | | | 19. | PERLAVIN NDA| N/A| | | 20. | RADUZIN ABC| Ablu| | | 21. | RADUZIN ABC| ZSCHIMER & SCH WARZ| | | 22. | RADUZIN AC-BL-100| ZSCHIMER & SCH WARZ| | | 23. | Zetasal WER (10% Sol. )| N/A| PRODUCTION PLANNING & SEQUENCE OF OPERATION Introduction and Basic Procedure of Planning and Control : A planned work brings success. Without planning nothing is completed within the required time. So planning has its own importance which is intolerable. Planning† gives a scheduled task and ‘control' completes it successfully. But production planning and cont rol is not an easy task. So EKCL has a self-sufficient and high-performance department called â€Å"Production Planning & Control†. Its Basic working procedure is as follows : 1. Taking orders from marketing division. 2. Analyzing the orders. 3. Planning for knitting the fabric. 4. Planning for dyeing the fabric. 5. Planning for finishing the fabric. It is only a basic procedure. It may change according to the type of order. Sometimes, order is places only for finishing the material or only for dyeing the white goods.Then some steps are omitted for planning procedure. 1. Taking orders from marketing division: EKCL marketing division supplies Fabric Orders to the Planning and control division by a special format. 2. Analyzing the orders: This section analyze the orders according to buyers, Order Quantity, type of orders (i. e. type of fabric, color to be dyed etc. ), delivery date etc. Then it selects which M/C. to use, no of M/C. to use, time required for production etc. This section plans for required quantity of fabric to be knitted (Order quantity + 6% of Order Quantity), knitting balance, fabric need to be dyed.Dyeing balance, RFD (Ready for delivery), RFD balance, delivered fabric and delivery balance. 3. Planning for knitting : This section plans for knitting production. It selects machine for knit the fabric for specific type of fabric, type of yarn used, required GSM, width etc. It also gives delivery data for knitted fabric. It also places orders for buying of yarn from spinning mills by a specific schedule. 4. Planning for dyeing the fabric: Production planning for dyeing is called ‘Batch Plan'. According to the batch no. And color, width, style and construction the batch plan is made. For easy understand this section gives some ‘T. cards. ‘T' cards are serialized according to the priority of delivery. The batches and ‘T' cards also serialized as to dye light shade at first and lastly the dark shades, since faulty shade s can be converted to dark color later. 5. Planning for finishing the fabric: Finishing schedule is same us the dyeing. After dyeing the material goes to the finishing section with the batch plan. Finished data is written to the batch card and is informed to the planning section. However, this section always enforces to all the departments to finish all the works within the delivery time given by the buyers.This section delivers materials by truck, micro, air etc to the customer within the meantime. Thus it plays a very important role in the success of the company. Production planning: Marketing Lab dip Lab dip approval Sample production Sample approval and order for bulk production Knitting Sample production according to buyer recommendation Bulk knitting production Batching Pre- treatment Dyeing Finishing Packing Ready for delivery (RFD) Garments section SEQUENCE OF OPERATION : Knitting Grey inspection Batch preparation White Processing Pretreatment Cotton dyeing Polyester dyeing Hydro-extracting Dewatering Drying CompactingFinal Inspection inspection Finished store Delivery to Garment industry Lab Section Lay out for Lab Chemicals Dexter HT Dyeing m/c Lab table Wash fast UN-1 Mathis Labomat Digi Oven Ahiba Naunce Rapid dyeing m/c Ahiba Naunce Rapid dyeing m/c Ahiba sample dyeing-1Robolab-1 Robolab-2 Trumble dryer Washactor-2 Spectophotometer-1 Lab Office Washactor-1 Spectophotometer-2 Lab ; Quality Control machines ; apparatus Specification SL. No. | Specification| SL. No. | Specification| 01. | ROBOLABModel No. : XPNManufacturer : Sclavous InternationalMade in :GreeceFunction :1. Making stock solution accurately. 2. Auto dispersing of given recipe. MACHINE TYPE :Robolab XPNMANUFACTURED BY â€Å"TALOS†-66100DRAMA GR MANUFACTURE IN YEAR :2009SERIAL No. 0963TOTAL WEIGHT : 800 KGPOWER : 4 KWELECTRICAL FEATURES : 220v 50HzPHASES : 1 MAX. CURRENT : 20 A | 02. | ROBOLABModel No. : XPNManufacturer : Sclavous InternationalMade in :GreeceFunction :1. Maki ng stock solution accurately. 2. Auto dispersing of given recipe. MACHINE TYPE :Robolab XPNMANUFACTURED BY â€Å"TALOS†-66100DRAMA GR MANUFACTURE IN YEAR :2009SERIAL No. : 0963TOTAL WEIGHT : 800 KGPOWER : 4 KWELECTRICAL FEATURES : 220v 50HzPHASES : 1 MAX. CURRENT : 20 A| 03. | Ahiba IRSample Dyeing machineModel No. : USTCManufacturer : USAFunction :1. Sample dyeing for cotton substrate. No. f pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢ family of solutions| 04. | Ahiba NuanceSample Dyeing machineModel No. : ECOManufacturer : Datacolor Function :1. Sample dyeing for cotton substrate. No. of pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢| 05. | Ahiba NuanceSample Dyeing machineModel No. : ECOMade in : USAManufacturer : Datacolor Function :1. Sample dyeing for cotton substrate. No. of pots in the dye bath : 20Brand : datacolor SPECTRUMâ„ ¢| 06. | MATHIS LabomatSample Dyeing machineModel No. : AGCH-8156Manufacturer : Warner MathisFunction :1.Sample dy eing for cotton substrate. No. of pots in the dye bath : 24| 07. | Dexter – High Temperature Dyeing machineModel No. : 73Manufacturer : Yuan Shen Enterprise Ltd. Made in : TaiwanFunction :1. Sample dyeing in high temperatureTemperature maintained by Glycerine bath. No. of pots in the dye bath : 24 Dexter ®PH : 3 ,VOLT : 220 Hz , INPUT : 9 KWMODEL No. :73 DATE : 93 07YUAN SHEN ENTERPRISE CO. LTD. | 08. | Wash Fast UNIModel No. : 60351Serl. No. : 145338 Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105C06,C01 AATC-61/135)Function :1. For checking color fastness after washing.No. of pots in the bath : 08 | 09. | DIGIOVENModel No. : C1301Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105E 01, E 04/AATCC-107/15-2002)Function :1. Sample drying for perspiration ; water fastness test. | 10. | PERSPIRPMETERModel No. : C2301Manufacturer : Mag EngineersMade in : IndiaMethod used : (ISO-105 E 01,E 04/AATCC-107/15-2002)Function :1. For checking color fastn ess to perspiration. | 11. | RAPID DYEING MACHINEFunction :1. Sample dyeing . 2. Wash-off the dyed sample. 3. Different pretreatment for dyeing. >Required time can’t set in this machine . No. of pots in the dye bath : 24 | 12. RAPID DYEING MACHINEFunction :1. Sample dyeing . 2. Wash-off the dyed sample. 3. Different pretreatment for dyeing. >Can pre set the dyeing time. No. of pots in the dye bath : 24 | 13. | TUMBLE DRYERModel No. : T4130Manufacturer : ElectroluxMethod used : (ISO-6330/AATCC-135)Made in : SwedenType : Front LoadingFunction :1. For drying fabrics/Garments after wash . | 14. | WASCATORModel No. : F0M71CLSManufacturer : ElectroluxMade in : SwedenMethod used : (ISO 6330-2000 ISO 3759-1999 ISO 5077-1984) (DIN EN 25077/26330-1994)Type : Front loading , Rotating drum .Function :1. For checking appearance after wash . 2. For checking dimensional stability . | 15. | WASCATORModel No. : F0M71CLSManufacturer : ElectroluxMade in : SwedenMethod used : (ISO 6330-2000 ISO 3759-1999 ISO 5077-1984) (DIN EN 25077/26330-1994)Type : Front loading , Rotating drum . Function :1. For checking appearance after wash . 2. For checking dimensional stability . | 16. | SPECTROPHOTOMETERModel No. : SF600X(Spectraflash)Manufacturer : ElectroluxMade in : USASoftware Used :1. DCI match. 2. Color toolsFunction :1. Color matching . 2.Measuring color difference . 3. Measuring the reflectance % of a dyed sample. 4. Measuring the strength of dyestuff. | 17. | SPECTROPHOTOMETERModel No. : CM-3600dManufacturer : MinoltaMade in : IndiaSoftware Used :1. JaypakFunction :1. Color matching . 2. Measuring color difference . 3. Measuring the reflectance % of a dyed sample. 4. Measuring the strength of dyestuff. | 18. | PRECISION OVENSample dryerModel No. : DO-452Manufacturer: JF Instrument Co. LtdMade in : TaiwanFunction :1. Sample drying after washing ; drying . | 19. | CROCKMETERJames H. Heal ; Co. Ltd. Halifax , HX 36EP , England. | 20. | CROCKMETER Model No. 125302Manufacturer : RoachesMade in : EnglandMethod used : (ISO–105X12 / AATCC-8)Function :1. For checking color fastness to rubbing of yarn . | 21. | Wrap Reel ; Balance(Yarn count tester)Model No. : Roaches International Ltd. Made in : EnglandFunction :1. To determine Yarn count . | 22. | Yarn Appearance Tester(Auto winder RB)Model No. : Y0831Manufacturer : Mag EngineersMade in : India Function :1. Checking eveness of yarn ; grading accordingly . | 23. | Unistretch M/CModel No. : C0501Manufacturer : Mag EngineersMade in : India Method used :1. Button / Snap pull test : IHTM020/ASTM 4846. 2. Seam slippage : UNI 9743/BS 33203.Lea strength : ISO 6939/ASTM D 15784. Single yarn strength test :ASTM D2256| 24. | Mag Sun FastModel No. : C 0605Manufacturer : Mag EngineersMade in : India Method used :ISO-105B02/AATCC-3Function :1. For checking color fastness to light . | 25. | Auto Burst 28(Bursting Strength Tester)Model No. : C 0601Manufacturer : Mag EngineersMade in : India Method used :ISO-13928-2/1 2945-1ASTM D 3787 , 3786Function :1. To measure bursting strength to fabric . | 26. | Auto pill(Pilling Tester)Model No. : C 1401Manufacturer : Mag EngineersMade in : India Method used :ISO-12945-1,2Function :1. To check pilling of fabric. | 27. | pH MeterModel No. 6173Function :1. To measure pH value . | 28. | Friction TesterModel No. : TextechnoManufacturer : ReibwertwaageMade in : GermanyFunction :1. To measure co-efficient of friction . | 29. | Grey Scale ISO 105-A03 : 1993 BSEN 20105-A03 : 1995 BS 1006-A03 : 1990 SDC Standard Methods 5th Edition A03 Grey Scale (Two scale) For : >Assessing staining . >Assessing color change . | 30. | Matching BoothLIGHT BOX 9 (Supervision 2C)(Visual color matching chamber)Model No. : G0201Manufacturer : Mag EngineersMade in : India Function :1. Checking color difference under different light source. Like D65 ,TL84 , UV , CWF etc. | 31. Matching BoothLIGHT BOX (Century Faith)(Visual color matching chamber)Model No. : 70080Function :1. Checking co lor difference under different light source. Like D65 ,TL84 , UV , CWF etc. | 32. | Q – SUNXenon Test ChamberLight Fastness TesterModel No. : B02| Recipe formulation Buyer can give fabric sample or colour code. So at first the colour is to identify if the buyer gives colour code or pantone number. It is easier to formulate recipe by spectrophotometer from colour code or pantone number because they are very specific. But if it is fabric sample then with the help of spectrophotometer several numbers of recipes are to formulate.Process flow chart of lab Swatch from buyer Checking the quality parameter Recipe Formulation Record Matching Visually Recipe Correction Exact matching with swatch Two or more options of Lab-dip send to buyer Approved Not Approved Go for production Matching Re-Lab-dip Chemicals used in lab For Cotton Scouring and Bleaching: YARN| Name| Amount| Function| Cottoclarin-KD| 1. 25 g/l| Soaping agent| Stabilol-ZM| 0. 4 g/l| Peroxide killer| Securon-C| 0. 75 g/l| Sequestering agent| Caustic| 2 g/l| Scouring agent| H2O2| 4. 0 g/l| Bleaching agent|Acetic acid| 1 g/l| Neutralization| Name| Amount| Function | Reduzin-ABC| 2 g/l| Wetting agent| Jinsofter-BSK| 0. 75-1. 5 g/l| Anticreasing agent| Jintexalate-SQ117| 1 g/l| Sequestering agent| Contavan-GAL| 0. 75 g/l| Stabilizer| Caustic| 2. 5 g/l| Scouring agent| H2O2| 4. 5 g/l| Bleaching agent| Fabric| For Cotton dyeing| Name| Amount| Function| Ladiquest-1097| 1 g/l| Sequestering agent| Jinsofter-BSK| 1 g/l| Anticreasing agent| Jinlev CL-225| 1. 5 g/l| Levelling agent| Formic Acid| 0. 1 g/l| Controlling pH| Glauber salt | | For Fixation| Soda| | For fixation ; contolling pH| For Washing| Name| Amount| Function|Jintexalate-QSE| 1. 5 cc| Soaping agent| Cotoblance-NSR| 1. 5 cc| Soaping agent| Acetic Acid| | Neutralization| For Polyester Dyeing| Name| Amount| Function| Dyapol-AB| 1 g/l| Acid donar| Setamol-WS| 0. 75 g/l| Dispersing agent| Jinlev-RLF| 0. 5 g/l| Levelling agent| Acetic acid| 0. 6 g/l| C ontrolling pH| Deragal-SFD| 1 g/l| Buffering + Dispersing agent| Domapol B. Conc. | 2 g/l| Buffering + Dispersing agent| For Reduction Clearing| Name| Amount| Function| Hydrose| 2 g/l| Reducing agent| Caustic| 2 g/l| Reducing agent| Salt-Soda Chart Amcazol Shade %| Up to 0. 05| 0. 05-0. 075| 0. 075-0. 10| 0. 1-0. 2| 0. 2-0. 3| 0. 3-0. | 0. 4-0. 5| 0. 5-0. 6| Salt(g/l)| 2| 3| 5| 7| 9| 12| 16| 20| Soda(g/l)| 2| 3| 4| 5| 7| 8| 9| 10| Shade %| 0. 6-0. 7| 0. 7-0. 8| 0. 8-0. 9| 0. 9-1. 0| 1. 0-1. 20| 1. 2-1. 4| 1. 4-1. 6| 1. 6-1. 8| Salt(g/l)| 22| 24| 26| 28| 32| 34| 38| 42| Soda(g/l)| 11| 12| 12| 13| 13| 14| 15| 16| Shade %| 1. 8-2. 0| 2. 0-3. 0| 3. 0+| Salt(g/l)| 46| 50| 60| Soda(g/l)| 18| 20| 20| Bezctive Shade %| ; 0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-4. 0| 4. 0-5. 0| Salt(g/l)| 10| 20| 30| 40| 50| 60| 70| Soda(g/l)| 5| 10| 15| 20| 20| 25| 25| Shade %| 5-6| 6;| Salt(g/l)| 80| 90| Soda(g/l)| 25| 25| Remazol Shade %| ;0. 1| 0. | Up to 1. 0| Up to 2. 0%| 2-3%| 3-5%| Sal t(g/l)| 20| 30| 40| 50| 60| 80| Soda(g/l)| 3| 3| 10| 13| 15| 20| Imcozine Shade %| ;0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| ;3. 0| Salt(g/l)| 30| 45| 60| 70| 90| Soda(g/l)| 8| 12| 18| 20| 25| Cibacron Shade %| ;0. 01| 0. 01-0. 05| 0. 05-0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| Salt(g/l)| 20| 20| 20| 25| 30| 50| 60| Soda(g/l)| 6| 6| 6| 8| 10| 12. 5| 15| Shade %| 3. 0-4. 0| 4. 0+| Salt(g/l)| 60| 80| Soda(g/l)| 17. 5| 20| Kimsoline Shade %| Up to 0. 05| 0. 05-1. 0| 1. 0-1. 5| 1. 5-3. 0| 3. 0-4. 0| 4-6| 6-8| Above 8| Salt(g/l)| 20| 30| 40| 50| 55| 60| 80| 100|Soda(g/l)| 10| 13| 15| 18| 20| 20| 20| 20| Synozol Shade %| Below 0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0+| Salt(g/l)| 10| 20| 30| 40| 50| 60| Soda(g/l)| 8| 10| 13| 16| 18| 20| Levafix CA Shade %| ;0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-5. 0| ;5. 0| Salt(g/l)| 15| 20| 35| 50| 60| 80| 80| Soda(g/l)| 5| 7| 10| 13| 15| 20| 20| Drimarine CL Shade %| ;0. 5| 0. 5-1. 0| 1-1. 5| 1. 5-2| 2. 0-3| ;3| Sa lt(g/l)| 20-50| 60| 65| 70| 80| 80| Soda(g/l)| 5| 10| 15| 18| 20| 20| Drimarine EX-XN Shade %| ;1. 0| 1. 0-3. 0| 3. 0 above| Salt(g/l)| 20-40| 40-60| 60-80| Soda(g/l)| 5. -10| 10-15| 15-20| Revatol S| 1. 0-2. 0| 1. 0-2. 0| 1. 0-2. 0| Sumifix Shade %| 0. 1| 0. 1-0. 3| 0. 3-0. 6| 0. 6-1. 0| 1. 0-1. 5| 1. 5-3. 0| 3. 0+| Salt(g/l)| 3| 7| 10| 15| 20| 40| 50| Soda(g/l)| 10| 10| 15| 15| 20| 20| 20| Dychufix Shade %| 0. 05-0. 1| 0. 1-0. 5| 0. 5-1. 0| 1. 0-2. 0| 2. 0-3. 0| 3. 0-4. 0| 4| Salt(g/l)| 20| 30| 40| 50| 60| 70| 80| Soda(g/l)| 10| 15| 20| 20| 20| 20| 20| Shade %| 3. 0-4 | 4. 0+| Salt(g/l)| 60| 80| Soda(g/l)| 17. 5| 20| Sequence of dyeing 100% cotton fabric in lab Select bleach fabric (5 gm) Recipe making Select dyes Dyeing Hot wash Neutralization Soaping Cold washDrying Match with standard sample yes Bulk production Sequence of dyeing Polyester/Cotton fabric in lab Select bleach fabric ( 5 gm ) Carbonizing of cotton part Fabric weight measure with carbonized part Recipe making Selec t dyes Dyeing of polyester part Matching dyed PES part with standard yes Dyeing of cotton part Hot wash Neutralization Soaping Cold wash Drying Total sample match with standard sample yes Bulk production Calculation: Usually following calculations are followed – Recipe % ? Sample Weight ** Dye Solution = (cc). Stock solution % g/L ? Total Liquor ** Salt (cc) Stock solution ? 1000 g/L ?Total Liquor ** Soda Solution = (cc). Stock solution ? 1000 g/L ? Total Liquor ** Chemicals = (cc). Stock solution ? 1000 Problems for lab-dip : -Shade variation ( major problem ) . -Soda or alkali spot come. -Metamerism problem . Problems overcome by : -Dye adjust between std. and lab-dip. -Accurate dyes and chemical measure. -By shading (additional way). -By stripping. Samples send to buyer: Now for every separate sample dyeing with separate recipe are send to buyer for approval. The buyer approves one sample and the recipe of that approved sample is now send to dyeing section. Batching Sectio n Batch Section Batching:Batching preparation is the process where visually inspected grey fabrics are divided into different batches with reasonable quantity in order to make them suitable for the further operation. During batching the following factors are considered: 1 1. Order priority 2 2. Yarn type 3 3. Yarn dyed/Color (Light-medium/Deep) 4 4. Fabric quantity 5 5. Capacity of available machines 6 Proper batching criteria: To use maximum capacity of existing dyeing m/c To ensure every dyeing m/c running in full production. To minimize the m/c washing time or preparation time. To keep the no of batch as less as possible for same shade, etc.Batch Preparation Process sequence of Batch preparation receive batch card from Grey In-charge Make the priority as per dyeing plan Take one specific Batch card. Check the availability of fabric Take required quantity of body fabric from store Make required no. of Rope maintaining equal length Take collar/cuff as per size, keep the total weigh t. Distribute the collar /cuff or Rib in each rope equally unsure equal length Stitch the fabric Write down the weight against roll no. in the back side of the Batch Card Write the total weight in Batch Card Put signature ; date Fill the production report formSewing:â€Å"Sewing means stitching†. The necessity of sewing: -To adjust the rolls by sewing which is adjusted with hand by knotting in turning before sewing? -They fulfill the sewing row in process Route Card and fulfill the particular sewing chart then it goes for dyeing. Turning: Normally turning is done for those fabrics which are not same in both face ; back to protect the face side of fabric from any dust, spot, other color, machine corrosion or any visual or physical disturbance. The machine by which counting of rolls ; face/back side of fabric is opened is called turner machine. Fabric Dyeing SectionLayout and evacuation plan of fabric dyeing section Fabric Dyeing Machine Specification No. of Sample Dyeing Machi ne: 10 No. of Bulk Dyeing Machine: 17 List of Sample Dyeing Machine Sl No| Machine type| Specification| 01. | Fong’s-20| M/C NO. : ALLFIT-25SER. NO. : 24009628CERT. NO. :HKG-930003/2YEAR BUILT: 1999DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 1999SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY, Fongs Manufacturer : Fongs National Engineering (Shenzen) Co.Limited. Manufacturing Country : TaiwanCapacity: 20 Kg | 03. | Fong’s-30/2| M/C NO. : ALLFIT-30SER. NO. : 27013515CERT. NO. :HKG-0230011/4YEAR BUILT: 2002DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 2002SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY , Fongs Manufacturer : Fongs National Engineering (Shenzen) Co. Limited. Manufacturing Country : TaiwanCapacity: 30 Kg| 04. | Fong’s-120| M/C NO. : ALLFIT-120SER. NO. : 25010850CERT. NO. HKG-030008/3 7YEAR BUILT: 2000DESIGN CODE: BS 55001997 CAT2DESIGN PRESSURE: 400 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 650 KPaTEST DATE : 2000SAFETY VALVE SET : 400 KPaTESTED BY LLYODS COMPANY , Fongs Fongs National Engineering (Shenzen) Co. Limited. Manufacturing Country : TaiwanCapacity: 120 Kg| 06. | HAF-30| CAPACITY:30 KGSTOTAL POWER:9 KWWORKING MEDIUM : WATER 240Lit. DATE : 2005. 4MFG. NO. : 2005-HAF-30-1MODEL : TGRU-HAF-1-30BODY MAXIMUM WORKING PRESSURE : 4 KG/cm? TOTAL WORKING TEMP. : 140 °CHEATER MAXIMUM WORKING PRESSURE: S/T-5/4KG/cm?MAXIMUM WORKING TEMP. : S/T 158 °C/140 °CNDT CLASS : RT 20%Manufacturer : TONG GENG ENTERPRISE CO. LTD Manufacturing Country : TAIWAN| 07. | ATHENA-50/1| Brand Name : Athena by SCLAVOSCountry of Origin : GreeceSerial No. : 03-1B-2931Year Built : 2009Design Code : ASME vii DivSpecial Features : AQUACHORN Twin Soft Flow SystemMaximum work pressure (MPa): . 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No . : 5. 621. 937Capacity : 50 KgElectronic Information : Machine Voltage (V) : 3? 380 ACControl Voltage (V) : 24 DCTotal Horse Power (HP) : 9 KW| 08. ATHENA-50/2| Brand Name : Athena by SCLAVOSCountry of Origin : GreeceSerial No. : 03-1B-2932Year Built : 2009Design Code : ASME vii Div-1Special Features : AQUACHORN Twin Soft Flow SystemMaximum work pressure (MPa): . 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5. 621. 937Capacity : 50 KgElectronic Information : Machine Voltage (V) : 3? 380 ACControl Voltage (V) : 24 DCTotal Horse Power (HP) : 9 KW | 09. | KRSNA(10 kg)/1| COUNTRY OF ORIGIN : AHMEDABAD , INDIATEL: +91-79-22818537 TELE FAX: +91-79-22823093/27680745EMAIL: [email  protected] com/infokrsnadyeingmachine. om Website: http://www. krsnadyeingmachine. com Serial No. 12/38 Year:10/09-10 Model :ATM| 10. | KRSNA(10 kg)/2| COUNTRY OF ORIGIN : AHMEDABAD , INDIATEL: +91-79-22818537 TELE FAX: +91-79-22823093/27680745EMAIL: [email  protected] c om/infokrsnadyeingmachine. com Website: http://www. krsnadyeingmachine. com Serial No. 13/38Year :10/09-10Model: ATM| Bulk production dyeing Machine Sr. No. | Machine type| Specification| 01. | ATH-1/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2/11Design Code : ASME VIII DIV. Maximum work pressure (bar): 2. 8Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2005Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 33Control Voltage (V) : 24 DCTotal Horse Power (HP) : 19KW| 02. | ATH-1/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-250Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 2. 8Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. 5-621-937Year of construct ion : 2004Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 42Control Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 03. | ATH-1/3| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2874Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa): 0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 42Control Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 04. | ATH-1/4| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 250 KgNo. of Nozzle : 1Serial No. : 04-1A-2868Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year o f construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 73 AControl Voltage (V) : 24 DCTotal Horse Power (HP) : 24| 05. ATH-2/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 500 KgNo. of Nozzle : 2Serial No. : 04-2A-2870Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 2. 80Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 59 Control Voltage (V) : 24 DCTotal Horse Power (HP) : 35| 06. | ATH-2/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 500 KgNo. f Nozzle : 2Serial No. : 04-2A-2869Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (MPa):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-62 1-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 59 Control Voltage (V) : 24 DCTotal Horse Power (HP) : 35| 07. | ATH-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 04-3A-2607Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 2. Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2004Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 68Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 08. | ATH-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 04-3A-2880Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (bar):4. 0Maximum working Temperature ( °C): 142 Patent No . 5-621-937Year of construction : 2007Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 73Control Voltage (V) : 24 DCTotal Horse Power (HP) : 47| 09. | ATH-6| Brand Name : Athena2â„ ¢ by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 1500 KgNo. of Nozzle : 6Serial No. : 04-6A-2907Design Code : ASME VIII DIV. 1Maximum work pressure (MPa): 0. 28Testing pressure (bar):0. 40Maximum working Temperature ( °C): 142 Patent No. : 5-621-937Year of construction : 2009Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 134Control Voltage (V) : 24 DCTotal Horse Power (HP) : 88| 10. | AA-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. of Nozzle : 3Serial No. : 06-3A-2963Type : DSL 750 FMaximum working Temperature ( °C): 98Pmax. : 3. 55 KWVmax. : 3? 440 volt 50/60 HzPatent No. : 5-621-937Year o f construction : 2009Electronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 75Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 11. | AA-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 750 KgNo. f Nozzle : 3Serial No. : 06-3A-2964Type : DSL 750 FMaximum working Temperature ( °C): 98Pmax. : 3. 55 KWVmax. : 3? 440 volt 50/60 HzPatent No. : 5-621-937Year of construction : 2009Electronic Information : Machine Voltage (V) : 3? 380 ACMax. Current (A) : 75Control Voltage (V) : 24 DCTotal Horse Power (HP) : 48| 12. | S. HT-2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 360 KgNo. of Nozzle : 2Serial No. : 03-2A-2193Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 380 ACMa x. Current (A) : 44Control Voltage (V) : 24 DCTotal Horse Power (HP) : 25/185| 13. | S. HT-3/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 540 KgNo. of Nozzle : 3Serial No. : 03-3A-22/1Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. : 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 80 ACMax. Current (A) : 50Control Voltage (V) : 24 DCTotal Horse Power (HP) : 36/26. 25 KW| 14. | S. HT-3/2| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 540 KgNo. of Nozzle : 3Serial No. : 03-3A-22/2Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):5. 3Maximum working Temperature ( °C): 140 Patent No. : 5-621-937Year of construction : 1993Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine V oltage (V) : 3? 380 ACMax. Current (A) : 50Control Voltage (V) : 24 DCTotal Horse Power (HP) : 36/26. 25 KW| 15. | S.HT-4/1| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 720 KgNo. of Nozzle : 4Serial No. : 03-4A-2305Design Code : ASME VIII DIV. 1Maximum work pressure (bar): 3. 5Testing pressure (bar):4. 0Maximum working Temperature ( °C): 140Patent No. : 5-440-771Year of construction : 2000Special Features : AQUACHORN Twin Soft Flow SystemElectronic Information : Machine Voltage (V) : 3? 400 ACMax. Current (A) : 64Control Voltage (V) : 24 DCTotal Horse Power (HP) : 39| 16. | S. HT-4/2>720| Brand Name : Athena by SCLAVOSCountry of Origin : ATHENS-GREECEM/C Capacity : 720 KgNo. of Nozzle : 4Maximum work pressure (bar): 3. Testing pressure (bar):4. 0Maximum working Temperature ( °C): 140Special Features : AQUACHORN Twin Soft Flow SystemTotal Horse Power (HP) : 40| SPECIAL FEATURES OF SCLAVOS MACHINE : Twin soft flow system: The main pump liqour flow in sclavos is distributed into two nozzles achieving minimum pressure. The technical solution results in a perfact fabric transport ; liqour penetration at a very low nozzle pressure. The patented plaiting system ensures good storage of the fabric with the uniqe liqour bypass system diverting the biggest amont of liqour out side the chamber. This avoids abrasion of fabric surface.Advantages: * Less compacting system * Extended fabric liqour exchange * Reorientation of the rope at every turn * Vertical plaiting Aquacron: Revolutionary continuous wash system, diverting contaminated liquor at the exit of TSF outside the j box to a drain pipe. A continuous flow of either preheated (via Sclavos Heat Recovery) or cold water turns Sclavos into a virtually nonstop operation dyeing machine. Drainage of contaminated liquor via the liquor bypass avoids liquor dropping on to the stored fabric. High liquor renewal speed caused by very low liquor level during washing. Advantages: 1. Efficient wa shing effect. . Less water consumption. 3. Less temperature shocks when filling with cold water. 4. Precise calculation of water consumption. FULLY AUTOMATIC FUNCTION: * Automatic salt ; soda dosing system. * Automatic chemical injection system. * Automatic heat exchanging process. Ciba new process: Bleach+Enzyme Machine filling with water at normal Temperature Fabric loaded at normal temperature (36-400C) Chemicals {Contipon S (10%solution), Jintex Stab, Antisil Conz Jinsofter BSK , Ablutex-AP-750 (42% Soln)} Dozing at 60 0C ; Run for 4 min H2O2 (35% Soln) is added at 600C within 3-4 minute NaOH is added for 7 min at 700CRun time 20 min at1100C Cooling at 95-80 0C ; then aquachron is done for 12 min Absorbency test is done. Water is leveled Acetic Acid is added at 550C runtime 6 min Per oxide Killer (Raduzin-THN (50% Soln)) is added at 55C for 10 min, Per oxide is checked (if H2O2 = O) PH is Checked (PH=4. 8) Enzyme ( Retrocell PLX-TRA) at 550C run for 45 min Aquachron is done at 5 50C for 5 min Hot wash at 80 C for 20 min Aquachron is done at 550C for 5 min Water is leveled Dyeing (ciba new process): Dyeing auxiliaries(Jinlev-CL225, Antisil conz) and acitic acid /RL)is added at 600C for 30 min PH is Checked (PH= 6-6. 5 ) Runtime 20 minDyes is dosing at 600C 20min added at run for 10 min. Glauber salt dosing at 600C for 30 min and run for 20 min Soda dosing at 600C for 20 min [1st part] Soda dosing at 600C for 20 min[2nd part] After 5 min shade is checked If shade is not â€Å"OK† then it’s checked after every 5 min until matching If shade is â€Å"OK† Liquor is drained Water filling and aquacron is done for 25 min Soaping : Acid wash is done at 600C and run for 6 min for neutralization PH is checked (acidic condition) Soaping agent (Jintexalate QSE) is added at 950C ; run for 12 min Aquachron is done at 70 C for 5 min Hot wash at 900C run for 9 minAquachron is done for 10 min Drain out Nova Ciba Fixing: Fixing agent (WER)is added for 10 m in at 400C and run for 10 min Acidic acid +Dosssing Bevsoft-CF +Jinsofter –WCS is added for 10 min at 400C ; run for 20 min Unload Finishing Section Lay-out of the Finishing section DEWATERING ; SLITTING M/C Production Officers Room FINISHED Goods STENTER MACHINE – 02 STENTER MACHINE – 03 STENTER MACHINE -01 OFFLINE QUALITY CONTROL ROOM COMPACTORM/C- 03 LAFER COMPACTOR M/C-01 DEWATERING-2 DEWATERING-1 DRYER MACHINE FINISHED Goods FINISHED Goods COMPACTOR M/C C- 02 CALANDER M/C RAISING M/C SLITTING M/CSUEDING M/C Online QC Officers Table Finishing: After dyeing knit fabric is required to finish. During dyeing all knit fabric are dyed in tubular form. According to buyer’s requirement knit fabric are finished in open form or tubular form. Dyed Fabric from Dyeing Department Shade check Flow chart of finishing process Dewatering Open width Tubular form Dewatering Drying Slitting Calendering ; compactor Stentering/Dryer Final Inspection Open compactor Packing F inal Inspection Delivery Packing Delivery Machines of Finishing section M/C No. M/C Name| M/C specification| 01. | Hydro-1Dewatering M/C -1| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: SANTASTRETCH 140Com. Nr. : 3887Electr. diagr. Nr. : 95-3887Electr. Voltage: 3? 380V+N+E 230V 50 HzConnected Load: 8KWYear of Construction: 1995Made in Switzerland| 02. | Hydro-1Dewatering M/C -1| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: Santastretch PlusCom. Nr. : 5872Electr. diagr. Nr. : 03-5872Electr. Voltage: 3? 400+PEN 230V 50 HzConnected Load: 20 KWYear of Construction: 2003 Made in Switzerland| 03. | Slitting| bianco ® S. P. AMACCHINE TESSILIVial Industria, 4 -12051ALBA CN ITALIATel. 173/440402-(5 line r. a. )Fax:0173/34872-0173/297000-Telex-212357 BIANCOMACHINE: Linea TaglierinaSERIAL NO. : 960112CONSTRUCTION YEAR : 1996VELOCITA’MAX(m/min. ) : | 04. | Dewatering+Slitting| bianco ® S. P. AMACCHINE TESSILIVial Industria, 4 -12051ALBA CN ITAL IATel. 0173314111Fax : 01734872 Email : bianco-spa. comMACHINE: Linea TaglierinaSERIAL NO. : M04639-022215CONSTRUCTION YEAR : 2006VELOCITA’MAX(m/min. ) : 900| 05. | Dryer| LK ; LH CO. , LTD. TAIWAN TAIFEI| 06. | Calendering ; Compacting| SANTEX AG CH-9555 TobelControl panel Inspected by Santex agType: SANTASPREAD 140Com. Nr. : 3889Electr. diagr. Nr. 95-3889Electr. Voltage: 3? 380V+N+E 230V 50 HzConnected Load: 8KWYear of Construction: 1995 Made in Switzerland| 07. | Stentering m/c1| LK ; LH CO. , LTD. | 08. | Stentering m/c-2| ICOMATEXTERRASS(SPAIN)TIPO DE MAQUINA : FL-3No. DE FABRICATION: 481ANO DE FABRICATION: 2005| 09. | Stentering m/c-3| ICOMATEXTERRASS(SPAIN)| 10. | Compacting m/c-1| FERRAROCONSTRUZIONI MECCANVia Busto Arsuzu,12021015 Lonate FozzoloITALYCOMPTEX7RA-2600 3957Year of Construction: 1998| 11. | Compacting m/c-2| TUBETEXC 2500 compactor| 12. | Compacting m/c-3| LaferSPA MACCHINE TESSILISEDE LEGALE,UFFICI E STABILIMENTO Via Laga di Garda no. 8 Z. I 36015-SCHIO (VI) ITALYMACCHINA : KSA 500ALTEZZA TAVOLA : 2600MATRICOLA : 10KS02767ANNO : 2009| 13. | Sueding m/c| LaferULTRASOFT-YTexen s. r. l. factory automationVia lago di vico , 4B 36015 schio (VI) Italytel : +39. 0445. 694101 fax. : 39. 0045. 694120www. laferspa. com/[email  protected] comSERIAL NO. /DRAWING NO. : N ° 10GSY2355PHASES NO. : N ° 3VOLTAGE : v 400FREQUENCY : Hz 50NOMINAL CURRENT : A 100INTERRUPTION CAPABILITY : KA 25| 14. | Raising m/c| Mario CostaM/C Type : MC-20/24Serial No. : 8969Power Supply : 3? 400 V 50/60HzYear : 2007 Month : 11Max. Power : 69 KWTensione asiliari : 24/5 VDCAux.Power Supply : 230/24 KWMade in Italy | Factor Consideration: Shrinkage control: -Shrinkage is controlled by proper over feeding. -To apply less or more over feed speed fabrics reduce along to length and increase along to width. Maximum 70 – 75% shrinkage is controlled by using it. GSM Control: -GSM is also controlled by applying proper over feeding speed. -If over feed is more than G SM is also more. -If Over feed speed is less then GSM is also is less. -If Dia is more than GSM of the fabric will less. -If Dia is less than the GSM of the fabric will more. N. B: If GSM of the fabric is OK then shrinkage is also OK.Dia Control: -Dia is controlled by dia controlling meter scale. -If any fault, GSM of the fabric is reduced then to increase the GSM of the fabric dia will have to be reduced (2 – 3) inch. -If Over feed speed is more than Dia of the fabric will be more. -If Over feed speed is less then Dia of the fabric will be less. -If length is more than width of the fabric is reduced. -If length is less then width of the fabric is more. N. B: Fabric speed is controlled on the fabric dia. Here, Dia less or More fully depends on yarn count and buyer order. Dia is done less or more by using expander rod.Finishing section is divided into two section, they are: -Open line -Tube line Production parameters: 1 1. Squeeze pressure 2 2. Fabric speed 3 3. Fabric tension 4 4. Temperature 5 5. Fabric diameter 6 6. Fabric GSM 7 7. Fabric shrinkage 8 8. Air pressure 9 9. Steam pressure 10 10. Softener Types of finishing: 1) Chemical finishing: * Chemical reaction of auxiliaries with fibers. * Application of the handle modifying products / additives. 2) Mechanical finishing: * Mechanical treatment with machines. The machines that are used in open line that are given bellow: 1. Slitting m/c 2. De-watering m/c 3. Stenter 5. CompactorThe machines that are used in tube line that are given bellow: 1. De-watering m/c 2. Dryer 3. Calendering ; Stentering Other machines: 2. Sueding m/c 3. Raising m/c Dewatering m/c: 01 After finishing the dyeing process from the dyeing machine then the fabrics are ready for de-watering. This is the process to remove the water from the fabric completely by squeezing. This is the main function of the de-watering machine. But here also control the some important factor of the fabric quality Function: 1. Reduce water content. 2. A pply chemicals specially to make the fabric soft. 3. Open the fabric from the rope form. . Shrinkage is controlled by overfeed mechanism Slitting m/c: 01 M/c name: bianco ® S. P. A Serial Nr. : 960112 Construction year: 1996 Highest Speed: 100M/min Running speed: 60-70 M/min Normal speed: 40-50 M/min N. B. : * Photocell detects Needle Mark ; according to the needle mark tube fabric is cut by the plate. * Fabric Diameter is set by Basket. * Fabric is spreaded by the basket. Purpose of the m/c: * To open the fabric from tubular form to open width form * Fabric is cut according to the needle mark. Dryer m/c: Drying: Drying is defined as a process where the liquid portion is evaporated from the fabric.Curing: Curing can be defined as a process following addition of a finish to textile fabrics in which materials are heated for a short time in elevated temperature to effect a chemical reaction Functions: 1. To dry the fabric with the help of steam 2. To control the shrinkage 3. To prepa re the fabric for next subsequent process 4. To dry fabric without tension Figure: Dryer Main parts of the machine: 1. Heating chamber 2. Blower 3. Synthetic blanket as a conveyor 4. Folder 5. Exhaust fan Heating system: * Gas fired Checking parameters: * Shade Check * Width check * Weight check * Compaction check Fault check : Operator checks – * Knitting faults * Spinning faults * Dyeing faults * Other faults * Edge check Yarn Dyeing Section Yarn dyeing machines and their specification SL No. | Machine Type| Spindle No. ;Bobbin no. | M/C Specification| 01. | Lab m/c (AL-6A)| Spindle No. : 016 Bobbin / SpindleTotal Bobbin=(1*6) =6| HEAT EXCHANGERSER NO. : 2901587-1CER. NO. : HKG. 043003/92DESIGN CODE: PD55002003CAT2YEAR BUILT: 2004CAPACITY: 6 KG JACKET SHELLDESIGN PRESSURE: 400 KPa 520 KPaDESIGN TEMP. : 50 °C 140 °CHAYDRAULIC PR . 600 KPa 800 KPa TEST DATE : 2004 2004SAFETY VALVE SET: 400KPa 520kpaHEATING/COOLING MEDIUM: WATERTESTED BY LLYOYDS REGISTERFONGS NATIONAL ENG. (SHENZEN) CO. LTD| 02. | Lab m/c (AL-6B)| Spindle No. :016 Bobbin / SpindleTotal Bobbin=(1*6) =6| HEAT EXCHANGERSER NO. : 2901587-1CER. NO. : HKG. 043003/92DESIGN CODE: PD55002003CAT2YEAR BUILT: 2004CAPACITY: 6 KG JACKET SHELLDESIGN PRESSURE: 400 KPa 520KPaDESIGN TEMP. : 50 °C 140 °CHAYDRAULIC PR . 600 KPa 800 KPa TEST DATE : 2004 2004SAFETY VALVE SET: 400KPa 520kpaHEATING/COOLING MEDIUM: WATERTESTED BY LLYOYDS REGISTERFONGS NATIONAL ENG. (SHENZEN) CO. LTD| 03. | CH-10/1| Spindle No. :033 Bobbin / SpindleTotal Bobbin=(3*3) =9 | CAPACITY: 10 KGTOTAL POWER: 6 KWWORKING MEDIUM (WATER): 80 Lit. DATE : 2006. 11MFG. NO. : 2006-CH-10-3MODEL : TGCH-10BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO.LTDTAIWAN| 04. | CH-10/2| Spindle No. :033 Bobbin / SpindleTotal Bobbin=(3*3) =9| CAPACITY:10 KGTOTAL POWER: 6 KWWORKING MEDIUM (WATER): 80 Lit. DATE : 2006. 11MFG. NO. : 2006-CH-10-3MODEL : TGCH-10BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 05. | CH-15/1| Spindle No. :044 Bobbin / SpindleTotal Bobbin=(4*4) =16| CAPACITY:15 KGM/C NO. : CAS-50L-4SER. NO. : 24009627CERT. NO. YKG 930003/4YEAR BUILT: 1999DESIGN CODE: BS55001997CAT2DESIGN PRESSURE: 660 KPaDESIGN TEMPERATURE : 140 °CHYDRAULIC TEST PRESSURE: 1020 KPaTEST DATE : 1999SAFETY VALVE SET : 660 KPaTESTED BY LLYOYDS REGISTER Fongs| 06. | CH-15/2| Spindle No. :035 Bobbin / SpindleTotal Bobbin=(5*3) =15| CAPACITY:15 KGSTOTAL POWER:7 KWWORKING MEDIUM (WATER):120Lit. DATE : 2005. 4MFG. NO. : 2005-CH-15-2MODEL : TGCH-15BODY OPER. PRESSURE : 4 KG/cm? MAXIMUM WORKING TEMP. : 140 °CHEATER OPER. PRESSURE: S/T4/10KG/cm? MAXIMUM WORKING TEMP. :S/T140 °C/183 °CNDT CLASS : RT 20%TONG WU PRECISION MACHINERY CO.LTD TAIWAN| 08 . | CH-30/1| Spindle No. :057 Bobbin / SpindleTotal Bobbin=(5*7) =35| CAPACITY:30 KGSTOTAL POWER:9 KWWORKING MEDIUM (WATER):240Lit. DATE :1995-4MFG. NO. : 951-CH-30-1MODEL : TGCH-30BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 09. | CH-30/2| Spindle No. :057 Bobbin / SpindleTotal Bobbin=(5*7) =35| CAPACITY: 30 KGSTOTAL POWER: 9 KWWORKING MEDIUM (WATER):240Lit.DATE :1995-4MFG. NO. : 951-CH-30-1MODEL : TGCH-30BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5KG/cm? TEST PRESSURE : 8KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 10. | CH-50/1| Spindle No. :087 Bobbin / SpindleTotal Bobbin=(8*7) =56| CAPACITY: 50 KGSTOTAL POWER: 12 KWWORKING MEDIUM (WATER):400Lit. DATE :1995-4MFG. NO. : 951-CH-50-2MODEL : TGCH-50BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8KG/cm?MAXIMUM WORKINGTEMP. : 140 °C TON G WU PRECISION MACHINERY CO. LTD TAIWAN| 11. | CH-50/2| Spindle No. :087 Bobbin / SpindleTotal Bobbin=(8*7) =56| CAPACITY: 50 KGSTOTAL POWER: 12 KWWORKING MEDIUM (WATER):400Lit. DATE :1995-4MFG. NO. : 951-CH-50-2MODEL : TGCH-50BODY OPER. PRESSURE : 4KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. : 140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 12. | CH-100/1| Spindle No. 167 Bobbin / SpindleTotal Bobbin=(16*7) =112| CAPACITY: 100 KGSTOTAL POWER: 21 KWWORKING MEDIUM (WATER):800Lit. DATE : 1995-6MFG. NO. : 951-CH-100MODEL : TGCH-100BODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 13. | CH-100/2| Spindle No. :167 Bobbin / SpindleTotal Bobbin=(16*7) =112| CAPACITY:100 KGSTOTAL POWER:21 KWWORKING MEDIUM (WATER):800Lit. DATE :1995-6MFG. NO. : 951-CH-100MODEL : TGCH-100BODY OPER.PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TE ST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO. LTD TAIWAN| 14. | CH-200/1| Spindle No. :327 Bobbin / SpindleTotal Bobbin=(32*7) =224| CAPACITY: 200 KGSTOTAL POWER: 32 KWWORKING MEDIUM (WATER):2000Lit. DATE :1993. 3MFG. NO. : 921-CH-200-10MODEL : TGCH-200KGBODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECISION MACHINERY CO.LTD TAIWAN | 15. | CH-200/2| Spindle No. :327 Bobbin / SpindleTotal Bobbin=(32*7) =224| CAPACITY: 200 KGSTOTAL POWER: 32 KWWORKING MEDIUM (WATER):2000Lit. DATE :1993. 3MFG. NO. : 921-CH-200-10MODEL : TGCH-200KGBODY OPER. PRESSURE : 4 KG/cm? HEATER OPER. PRESSURE: 5 KG/cm? TEST PRESSURE : 8 KG/cm? MAXIMUM WORKING TEMP. :140 °C TONG WU PRECIS